MUELLER INDUSTRIES, INC. COMPANY PROFILE Mueller Industries, Inc. is a leading fabricator of copper, brass, plastic and aluminum products. The range of products is broad: copper tube and fittings; brass and copper alloy rods, bars and shapes; aluminum and brass forgings; aluminum and copper impact extrusions; plastic fittings and valves; and refrigeration valves, driers and flare fittings. The Company also owns a short line railroad in Utah and a placer gold mining operation in Alaska. Mueller operates twelve factories in the United States and Canada, and has distribution facilities nationwide and sales representation worldwide. CONTENTS Financial Highlights 2 A Report to Our Stockholders, Customers, and Employees 3 Profile of Businesses 6 Financial Review 8 Consolidated Financial Statements Statements of Income 14 Balance Sheets 15 Statements of Cash Flows 17 Statements of Stockholders' Equity 18 Notes to Consolidated Financial Statements 19 Report of Independent Auditors 37 Capital Stock Information 38 Selected Financial Data 39 Directors, Corporate Officers, and Divisional Management 40 Corporate and Stockholder Information 42 FINANCIAL HIGHLIGHTS (Dollars in thousands, except share data)
1995 1994 1993 1992 Summary of Operations Net sales $ 678,838 $ 550,003 $ 501,885 $ 517,339 Sales of manufactured products (in millions of pounds) 388.3 380.6 362.1 329.5 Net income $ 44,823 $ 27,926 $ 21,136 $ 16,666 Average shares outstanding (in thousands) 19,149 19,780 20,886 20,110 Net income per share - primary $ 2.34 $ 1.41 $ 1.01 $ .83 Significant Year-End Data Cash and cash equivalents $ 48,357 $ 34,492 $ 77,336 $ 44,459 Ratio of current assets to current liabilities 3.1 to 1 2.7 to 1 4.1 to 1 3.1 to 1 Working capital $ 143,154 $ 116,330 $ 146,981 $ 124,355 Long-term debt (including current portion) $ 75,902 $ 94,736 $ 62,711 $ 69,477 Debt as a percent of capitalization 21.0% 28.1% 22.0% 25.4% Stockholders' equity $ 285,875 $ 241,948 $ 222,114 $ 204,421 Book value per share $ 16.48 $ 13.91 $ 11.59 $ 10.61 Capital expenditures $ 40,980 $ 48,152 $ 11,083 $ 10,952 Number of employees 2,274 2,256 2,010 2,055
1995 1994 1993 1992 Net Income (Dollars In Thousands) $ 44,823 $ 27,926 $ 21,136 $ 16,666 Primary Earnings Per Share $ 2.34 $ 1.41 $ 1.01 $ .83
A REPORT TO OUR STOCKHOLDERS, CUSTOMERS, AND EMPLOYEES Mueller Industries, Inc. had its best year ever in 1995. Sales, net earnings, pounds of product shipped and earnings per share all reached record levels. In addition, our strong balance sheet grew even stronger. Moreover, we are nearing completion of three major capital improvement programs which should have a significant impact on our future growth and profitability. All-Time Sales And Earnings Records Net income was $44.8 million in 1995 compared with $27.9 million in 1994, a 61 percent increase. This was our fourth consecutive record earnings year, with every quarter of 1995 constituting an earnings record. Earnings per share increased to $2.34 for 1995, or 66 percent higher than the $1.41 per share earned in 1994. Net sales in 1995 increased to $678.8 million compared with $550.0 million in 1994. This sales increase was due primarily to modest market share gains, the acquisition of a plastic fittings business in late 1994, and higher sales prices. The higher sales prices were also partially attributable to increased raw material costs which were largely incorporated in our selling prices. Manufacturing Operations Our brass rod mill located in Port Huron, Michigan operated at full capacity for the entire year. This was particularly gratifying as the market had to absorb an influx of foreign made product which was ordered in late 1994 when brass rod was in short supply. Earnings for the brass rod mill in 1995, including forgings and impacts, exceeded all prior records. During the year, we substantially completed the installation of a new indirect extrusion press at our rod mill, along with related material handling equipment. This installation was accomplished without interrupting ongoing production. The new press is now performing well and we are confident that our conversion costs will decline as our yield and throughput increase. Our copper tube mill located in Fulton, Mississippi had a very busy year. Production reached levels never before achieved by this plant. Earnings were good despite competitive market pressures which limited margins. During the year, we completed the modernization and installation of major copper tube drawing and handling equipment at the tube mill. This $20.7 million investment will reduce our costs and provide additional capacity. Once again, we were able to install this new equipment without interrupting day-to-day operations. We believe we are now in the best position ever to service the needs of our copper tube customers. Our wrot copper fittings business also had an excellent 1995, although not as good as it might have been. Specifically, the fall in the value of the peso curtailed Mexican sales. However, margins and volume on an overall basis were good. We completed the construction of our new high-volume copper fittings plant in Fulton, Mississippi. Most production lines in this new plant are now fully operational. Further, we continue to make significant manufacturing improvements at our low-volume copper fittings plant at Covington, Tennessee. Our efforts to- date have had a positive impact on costs and yield. This improvement program will continue during 1996. Our Canadian plant located in Strathroy, Ontario had another strong year, due primarily to improved copper fittings margins and continued good business from European customers. We operate three plastic fittings plants located in Upper Sandusky, Ohio; Kalamazoo, Michigan; and Cerritos, California. During 1995, we made significant strides in improving the productivity of each plant and in the integration and rationalization of their activities. We are well on the way to achieving our goal of becoming a low cost producer of this product line. Natural Resource Operations The Utah Railway Company continued its strong performance in 1995. Tonnage of coal shipments increased by 12 percent to the highest level in its long history. Its operating profit also increased comparably. We have reached an agreement with the Union Pacific Railroad which will allow the Utah Railway to carry freight to Grand Junction, Colorado and will give the Utah Railway access to additional coal mining customers. This agreement is contingent upon the successful conclusion of the proposed merger of the Union Pacific and Southern Pacific railroads. A decision on the merger by the recently created federal Surface Transportation Board is expected later in 1996. Alaska Gold Company, our 85 percent owned subsidiary located in Nome, Alaska, mined approximately 18,700 ounces of gold in 1995. In February, 1996, Mueller made an offer to the minority shareholders of Alaska Gold to purchase their shares. Alaska Gold shares are illiquid and their total valuation does not justify maintenance of a separate public company. A Commitment To Our Customers Mueller is a significant supplier to the plumbing, air-conditioning and refrigeration industries. Many of our customers are wholesalers who operate highly entrepreneurial businesses. Original Equipment Manufacturers (OEM) also represent another important segment of our customer base. Mueller is dedicated to providing our customers with quality products and to do so with superior service. We sell our products at competitive prices and, where possible, endeavor to assist our customers in improving their growth and profitability. We believe in long-term business relationships where mutuality of interest and fair dealing are the norm and not the exception. We will continue to support our customers by reinvesting a significant portion of our profits in new technology which will assure product quality, availability, superior service, and competitiveness. This commitment is not just a string of fancy words. It guides us daily. And, it works! We expect to earn our customers' loyalty every day, in every way. A Commitment To Our Stockholders To put it simply, our mission, on behalf of our stockholders, is to create added value in the shares of Mueller stock that they own. The best way to do this is to continually improve existing operations and seek additional areas of growth. Over the past four fiscal years, the value of Mueller's stock has grown several fold. We believe this increase in value reflects the growing strength of our day-to-day operations. In addition, Mueller has recently invested or committed in excess of $100 million in capital improvement projects. Most of the benefits from these investments will be harvested in the years ahead. To date, acquisitions have played a minor role in our growth. Our focus has been on internal operations because the opportunities for improvement here have been so great. We will make an acquisition only if we believe it will add to the basic value of our Company. With that in mind, we have commenced a search for acquisitions which would benefit from our manufacturing or marketing expertise. We will keep you informed of our progress in this area. A Commitment To Our Employees Our Company is fortunate in having so many hard working, talented and dedicated people in our employ. The progress we have made in recent years would not have been possible without their support and enthusiasm. We value our employees and endeavor to provide them with a positive workplace environment as well as opportunities for career advancement. We believe that empowering our employees is the key to effectuating change and improvement. We appreciate their efforts during 1995 and are confident that they are capable of handling even greater challenges ahead. Looking Ahead The overall economic environment should be conducive to another good year for Mueller. Our nation's economy continues to expand, although at a slower rate than the year past. The housing industry, which is the most important market for Mueller's products, should benefit from the prevailing low interest rates. In early 1996, 30 year fixed-rate mortgages were available at approximately a 7.3 percent rate of interest, which is 175 basis points less than fifteen months ago. We are confident that a continuation of low interest rates will translate into good business for Mueller. In 1996, we intend to build on the gains of the past and to seek new opportunities and challenges. Sincerely, /s/Harvey L. Karp Harvey L. Karp Chairman of the Board /s/William D. O'Hagan William D. O'Hagan President and Chief Executive Officer March 18, 1996 PROFILE OF BUSINESSES STANDARD PRODUCTS Copper Tube Products The Fulton, Mississippi plant produces one of the broadest lines of copper tube products offered by a single manufacturer. Tube products include dehydrated coils and nitrogen-charged ACR hard drawn straight lengths used primarily for refrigeration and air-conditioning. Copper water tube in straight lengths and coils are used in plumbing applications in a wide range of construction projects. Copper tube products are sold to plumbing and refrigeration wholesalers and OEM customers in North America and exported to numerous foreign countries. The Fulton copper tube mill modernization program was substantially completed in 1995. This undertaking was accomplished with little to no disruption of ongoing production. The program included an upgrade of technology and installation of state-of-the-art tube drawing and material handling equipment. Copper and Plastic Fittings Products Plastic and copper fittings are found in virtually all installations of water distribution systems, heating systems, air-conditioning and refrigeration applications, and DWV systems in residential, office and commercial buildings. Mueller's Streamline wrot copper fittings are manufactured in four plants located in Fulton, Mississippi; Covington, Tennessee; Port Huron, Michigan; and Strathroy, Ontario, Canada. The fittings are converted primarily from copper tube produced at the Fulton tube mill into over 1,500 different sizes and shapes. Our newest facility, a high-volume copper fittings plant in Fulton, Mississippi, is adjacent to our tube mill. This plant became operational in 1995 and will significantly increase Mueller's production capacity for its most popular fittings. Mueller is also undertaking a modernization program at our Covington, Tennessee facility, to reduce conversion costs as well as expand capacity of low-volume copper fittings. Our Strathroy facility produces inch and metric sized fittings. It is ISO certified. Mueller's DWV plastic fittings manufacturing operations are located in Kalamazoo, Michigan; Cerritos, California; and Upper Sandusky, Ohio. Together, these operations enable Mueller to supply a full DWV plastic fittings product line. Injection molding equipment at these three plants produces over 1,000 different parts in various diameters from a variety of plastic compounds. Our goal, to become a low cost producer of plastic fittings, is within our reach. REFRIGERATION PRODUCTS Mueller manufactures a broad line of valves, fittings, filters, driers, and custom OEM products for refrigeration and air-conditioning applications at its Hartsville, Tennessee plant. Many Hartsville products are machined and assembled from rod stock and forged products manufactured in our Port Huron plants. These fittings and assemblies are used in refrigeration applications such as residential and commercial air-conditioning systems, walk-in coolers, and ice and vending machines. Customers of Mueller Refrigeration Products include large and small OEMs and refrigeration wholesalers located domestically and throughout the world. INDUSTRIAL PRODUCTS Mueller rod products, hot forgings and impact extrusions are found in a variety of end products including plumbing brass, automotive components, valves and fittings, and industrial machinery and equipment. Industrial products are sold largely to OEM customers. Brass Rod Products The Port Huron, Michigan brass rod mill is a leading extruder of free- machining brass rod. Mueller produces a broad range of rounds, squares, and hexagons for a variety of machining, thread rolling, and forging applications. The rod mill also produces special purpose alloys for use in bearing applications. This mill continues to expand its production of special shapes and profiles. Mueller has recently invested $16 million in its rod mill manufacturing capabilities. This investment includes the installation of a state-of-the- art, indirect extrusion press, new billet heating furnaces, rod coilers and run out conveyors, and product cleaning and material handling systems. This modernization program significantly upgrades the manufacturing process. Transition to the new equipment in the first quarter of 1996 will increase yields and throughput. Enhancing these operations enables us to satisfy the growing, changing needs of our customers. Forged Products The forging operation also located in Port Huron, Michigan produces a wide variety of brass and aluminum hot closed die forgings. The Company continues to invest in automated forge press technology. This has opened new market opportunities for the production of high volume, close tolerance brass forgings. Forging permits production of custom parts close to final shape and dimensions. These pressure formed, porosity-free components are produced without flaws and internal defects. Impact Extruded Products Impact extrusions produced at Marysville, Michigan represent one of the most efficient and economical manufacturing methods. These cold formed wrought products are desirable where toughness must be combined with varying complexities of design and finish. Mueller impacts enable customers to replace multi-part assemblies with a simple, one piece design. This results in increased strength, reduced weight, and improved appearance. NATURAL RESOURCE PROPERTIES The Utah Railway Company (Utah Railway), established in 1912, operates on approximately 100 miles of track in Utah. Utah Railway hauled 5.5 million tons of coal in 1995, mined primarily in Carbon and Emery Counties. In February 1996, Utah Railway reached an agreement with the Union Pacific Railroad that will grant Utah Railway overhead trackage rights to Grand Junction, Colorado, and access to additional coal mining customers. The agreement is contingent upon the consummation of the pending Union Pacific/Southern Pacific merger. In 1995, our 85 percent owned Alaska Gold Company mined approximately 18,700 ounces of gold through open-pit operations. The success of the open- pit program led to the purchase of additional mining equipment for the 1996 season. FINANCIAL REVIEW GENERAL OVERVIEW The Company's principal business is the manufacture and sale of copper tube, brass rod, copper and plastic fittings, valves, and other products made of copper, brass, bronze, plastic and aluminum. Some of our core manufacturing businesses have been in operation for over 75 years. New housing starts and commercial construction are important determinants of the Company's sales to the air-conditioning, refrigeration and plumbing markets because the principal end use of a significant portion of the Company's products is in the construction of single and multi-family housing units and commercial buildings. We sell a majority of our product primarily through wholesalers in the plumbing, air-conditioning and refrigeration markets and to OEMs who deal in these and other markets. Profitability of certain of the Company's product lines is dependent upon the "spreads" between the cost of metal and the gross selling prices of its completed products. The open market price for copper cathode, for example, directly influences the selling price of copper tubing, a principal product manufactured by the Company. The Company attempts to minimize the effects of changes in copper prices by passing base metal costs through to its customers. In 1994, the Company adopted the LIFO method of accounting for the copper component of certain of its copper tube and fittings inventories. Management believes the LIFO method results in a better matching of current costs with current revenues. The market price of copper does, however, indirectly affect the carrying value (FIFO basis) of the Company's brass and other inventories. The Company's copper and brass inventories customarily total between 30 to 40 million pounds. "Spreads" between material costs and selling prices of finished products fluctuate based upon competitive market conditions. The Company also owns various natural resource properties in the Western United States and Canada. It operates a short line railroad in Utah and a placer gold mining company in Alaska. Also, certain other natural resource properties are leased or are available for sale. Most of these properties produce rental or royalty income. RESULTS OF OPERATIONS 1995 PERFORMANCE COMPARED TO 1994 Consolidated net sales of $678.8 million in 1995 compares with $550.0 million in 1994. The increase is primarily attributable to higher copper prices, which are generally passed through to customers, and to higher volumes. In 1995, the Company's core manufacturing businesses shipped 388.3 million pounds of product compared to 380.6 million pounds in 1994. This improvement in shipments was due to modest market share gains in certain core product lines, and the acquisition of a plastic fittings business in September, 1994. Depreciation and amortization totaled $15.5 million in 1995, an increase from the 1994 level of $12.7 million. The increase is due primarily to added depreciation from higher capital investments. Selling, general, and administrative expenses were $49.5 million in 1995 compared with $44.9 million in 1994. This increase is primarily attributable to increased sales activity. Interest expense totaled $4.2 million in 1995, down from $6.7 million in 1994. The decrease is due to scheduled debt repayments and capitalized interest of approximately $2.9 million related to three major capital improvement programs. Environmental charges of $1.4 million in 1995 were expensed. These charges pertain to certain added costs incurred or to be incurred at various, previously identified environmental sites. Other income declined to $6.1 million in 1995 from $7.6 million due primarily to fewer gains on asset disposals. The Company's 1995 effective tax rate of 30.6 percent is primarily due to the recognition of NOLs available to offset future federal taxable income. Recognition of NOLs, along with all other tax attributes, requires judgmental estimates of, among other things, the Company's ability to generate future federal taxable income. MANUFACTURING GROUP During 1995, net sales of the Company's manufacturing segment were $646.9 million. This compares to net sales of $533.4 million in 1994. This change was primarily attributable to: (i) modest sales volume increases and (ii) pricing increases due to higher average raw material costs (primarily copper) in 1995. The Company's core manufacturing businesses shipped 388.3 million pounds of product in 1995 which compares to 380.6 million pounds in 1994. Operating income increased primarily due to: (i) productivity improvements at the manufacturing plants; (ii) selective price increases for copper fittings and brass rod products; and (iii) leveraging and containment of certain other costs and expenses throughout the Company. NATURAL RESOURCES GROUP Net sales of the Natural Resources Segment were $31.9 million in 1995 compared to $16.6 million in 1994. Transportation revenues of the Utah Railway increased 14.5 percent in 1995 over 1994. The Utah Railway hauled 5.5 million tons of coal in 1995, compared with 4.9 million tons of coal in 1994. Gold sales were $13.0 million (33,820 ounces) in 1995 compared to $.3 million (594 ounces) in 1994. Approximately 14,500 ounces of gold, held in inventory at December, 1994, were included in the total ounces sold during 1995. 1994 PERFORMANCE COMPARED TO 1993 Consolidated net sales were $550.0 million in 1994, up $48.1 million or 9.6 percent from net sales of $501.9 million in 1993. In the core manufacturing businesses, sales reached 380.6 million pounds, a 5.1 percent increase over the prior year. Natural resources sales declined to $16.6 million in 1994 or 29.6 percent from 1993's level due mainly to lower gold sales. Cost of goods sold increased $44.7 million to $448.5 million. This increase is primarily attributable to higher raw material costs, mostly copper. The Company's gross profit increased $3.4 million to $101.5 million. This increased gross profit is reflective of price improvements in certain product lines, as well as cost reductions and yield improvements in the Company's manufacturing operations. The gross profit improvements were offset somewhat by lower margins on copper tube. Selling, general, and administrative expense declined $1.0 million despite higher sales activity. Depreciation and amortization totaled $12.7 million in 1994 compared with $14.2 million in 1993. This decline was due primarily to lower amortization of thawfield expenses related to the Alaska Gold operation. With the adoption of the LIFO method of inventory accounting, management believes the Company's operating results will better reflect operating performance by removing inventory gains and losses that result from wide fluctuations in copper raw material prices. Nevertheless, comparisons of operating results to pre-LIFO periods must be analyzed carefully as the pro forma effects on prior periods are not reasonably determinable. Had the Company not adopted LIFO effective at the beginning of fiscal 1994, operating income would have been $57.1 million in 1994. Provisions for environmental reserves were $2.9 million in 1994 consisting of $2.5 million for Mueller's Mining Remedial Recovery Company and $.4 million for Mueller's estimated share of costs relating to a Superfund site in Pennsylvania. This additional provision was judged necessary based on updated information and the results of ongoing environmental remediation and monitoring programs for its natural resource operations. Unusual items in 1994 pertained primarily to certain outstanding insurance matters related to estimated workers compensation claims for years prior to 1993. Other income increased to $7.6 million in 1994 from $4.3 million in 1993. This increase is primarily attributable to gains on the sale of certain of the Company's natural resource properties which totaled approximately $3.2 million, plus a $.7 million increase in interest income. Interest expense totaled $6.7 million in 1994, a $1.0 million increase from 1993 primarily because of new IRB debt financings for the Fulton, Mississippi copper tube and copper fittings plant capital improvement projects. The Company provided $12.9 million for income taxes in 1994, of which $4.7 million was deferred. The current tax expense of $8.2 million for 1994 increased due to higher taxable income. During 1994, the effective tax rate declined to 31.6 percent primarily due to the recognition of certain tax attributes discussed in Note 6 and favorable state tax credits related to IRB financings. During 1994, the Company entered into a closing agreement with the IRS. This led to the recognition of additional tax benefits of $17.9 million which were allocated as a direct addition to paid-in capital. In 1994, earnings per share was favorably effected by the purchase of treasury stock aggregating 1,849,750 shares (post split), or 9.6 percent of shares outstanding at the beginning of the year. MANUFACTURING GROUP In 1994, net sales increased $55.1 million to $533.4 million, an 11.5 percent increase over 1993. Of the increase, $24.3 million is attributable to volume increases and $30.8 million is attributable to price changes. Pricing changes include the pass through of raw material costs. Operating income increased primarily due to: (i) productivity and yield improvements in manufacturing operations; (ii) selective price increases in fittings; (iii) cost reductions in selling, general, and administrative expenses; and (iv) offset by lower margins on copper tube. NATURAL RESOURCES GROUP Net sales of the Company's natural resources segment were $16.6 million in 1994 compared to $23.6 million in 1993. This decline was primarily due to lower gold sales, offset by increased revenues at Utah Railway. Transportation revenues of Utah Railway were $16.0 million in 1994, a 20.9 percent increase over 1993. Utah Railway hauled 4.9 million tons of coal in 1994, which was a 27.5 percent increase over 1993. Gold sales decreased to $.3 million (594 ounces) in 1994 from $8.7 million (22,396 ounces) in 1993. At December 31,1994, 14,475 ounces of gold remained in inventory. LIQUIDITY AND CAPITAL RESOURCES Net cash provided by operating activities was $55.0 million in 1995. Depreciation and amortization of $15.5 million and deferred income taxes of $7.1 million were the primary non-cash adjustments. Major changes in working capital included an $8.0 million decrease in inventories. Much of this decrease was attributable to the reduction of gold inventories. Additionally, receivables increased $16.9 million, primarily from higher carrying costs associated with significantly higher copper prices during 1995. Other minor fluctuations accounted for the remainder of the change. Net cash used for investing activities in 1995 was $21.1 million, $41.0 million for capital expenditures, offset by the use of $16.1 million of escrowed IRB proceeds and $3.8 million received from the sale of properties. Capital expenditures were primarily related to improvements in manufacturing technology, cost reductions, increased productivity and yield, quality improvements, and capacity expansion. A majority of these expenditures is associated with the Company's three major capital improvement programs in its manufacturing businesses. Net cash used by financing activities totaled $20.0 million which includes $2.1 million for the purchase of treasury stock, and $18.8 million for repayment of debt. The Company has a $50.0 million unsecured line-of-credit agreement (Credit Facility) which expires on June 30, 1997, but which may be extended for successive one year periods by agreement of the parties. At the Company's option, borrowings bear interest at prime less 1/2 of one percent or at other options. There are no outstanding borrowings against the Credit Facility. However, the Company did have $6.1 million in letters of credit backed by the Credit Facility at the end of 1995. At December 30, 1995, the Company's total debt was $75.9 million or 21.0 percent of its capitalization, down from 28.1 percent in 1994. The Company's financing obligations contain various covenants which require, among other things, the maintenance of minimum levels of working capital, tangible net worth, and debt service coverage ratios. The Company is in compliance with all debt covenants. Management believes that cash provided by operations, and currently available cash of $48.4 million at the end of 1995, will be adequate to meet the Company's normal future capital expenditure and operational needs. The Company's current ratio is 3.1 to 1. As part of its ongoing strategic planning process, the Company has neared completion of three major capital expenditure projects at year-end: (i) a modernization project at its Fulton, Mississippi copper tube mill; (ii) a modernization project and installation of a new brass rod indirect extrusion press and material handling equipment at its Port Huron, Michigan brass rod mill; and (iii) a new high-volume copper fittings plant in Fulton, Mississippi. These projects required capital of approximately $58.6 million of which approximately $4.3 million will be funded in 1996. The two Fulton, Mississippi projects have been financed by IRBs. The primary objective of these projects is to improve efficiency, yield and productivity, lower cost, and add some capacity. Additionally, the Company's modernization of its low-volume copper fittings plant in Covington, Tennessee will require approximately $7.1 million and the Company's purchase of one of its leased manufacturing facilities will require approximately $3.1 million. These commitments will be funded with cash generated by operations. UPDATE ON MAJOR CAPITAL IMPROVEMENT PROGRAMS Mueller is upgrading its brass rod mill manufacturing processes with an expansion that includes the installation of a new, state-of-the-art, indirect extrusion press, new billet heating furnaces, and new material handling systems. Installation of the indirect extrusion press along with much of the related handling equipment is substantially complete. Production on the new equipment commenced in early 1996. Mueller's capital improvement project at its Fulton copper tube mill to upgrade technology and install state-of-the-art, tube drawing and handling equipment became operational in the fourth quarter of 1995 and is functioning well today. It is expected to improve yield and productivity, add capacity and lower cost of production. The Company's new, high-volume copper fittings plant at Fulton, Mississippi also became operational in the second and third quarters of 1995 and most production lines in this new plant are running today. Yield and productivity continue to improve. Another important ongoing program is the modernization of the Company's low-volume copper fittings plant in Covington, Tennessee. Modernization of this facility, which produces a broad range of low-volume copper fittings, is estimated to require approximately $7.1 million in capital improvements and will be completed in 1997. OTHER MATTERS The Company is involved with a number of environmental sites which are presently undergoing remediation. During 1995, the Company charged to expense $1.4 million for environmental matters. This charge was based on updated information and results of ongoing remediation and monitoring programs. At December 30, 1995, the Company has total environmental reserves of approximately $9.6 million. Based upon information currently available, management believes that the outcome of pending environmental matters will not materially affect the overall financial position and results of operations of the Company. The Company anticipates that the adoption, in 1996, of recently issued accounting standards (see Note 1 to the Financial Statements for further discussion) will not have a material impact on the Company's financial statements. The impact of inflation on the Company's operations in 1995, 1994 and 1993 was minimal. OUTLOOK New housing starts and commercial construction are important determinants of Mueller's sales to plumbing, air-conditioning and refrigeration markets and to OEMs. Some housing analysts currently project slight to moderate decreases in new housing starts for 1996. However, we remain optimistic about 1996 due to prevailing low interest rates which have historically stimulated the housing market. CONSOLIDATED STATEMENTS OF INCOME Years Ended December 30, 1995, December 31, 1994 and December 25, 1993 (In thousands, except per share data)
1995 1994 1993 Net sales $ 678,838 $ 550,003 $ 501,885 Cost of goods sold 549,884 448,467 403,775 -------- -------- -------- Gross profit 128,954 101,536 98,110 Depreciation and amortization 15,452 12,689 14,160 Selling, general, and administrative expense 49,491 44,895 45,923 -------- -------- -------- Operating income 64,011 43,952 38,027 Interest expense (4,168) (6,718) (5,759) Environmental reserves (1,421) (2,914) (1,060) Unusual items, net - (1,140) (2,024) Other income, net 6,127 7,644 4,259 -------- -------- -------- Income before income taxes 64,549 40,824 33,443 Income tax expense (19,726) (12,898) (12,307) -------- -------- -------- Net income $ 44,823 $ 27,926 $ 21,136 ======== ======== ======== Net income per share: Primary Average shares outstanding 19,149 19,780 20,886 Net income $ 2.34 $ 1.41 $ 1.01 Fully diluted Average shares outstanding 19,328 19,780 20,996 Net income $ 2.32 $ 1.41 $ 1.01 See accompanying notes to consolidated financial statements.
CONSOLIDATED BALANCE SHEETS As of December 30, 1995 and December 31, 1994 (In thousands, except share data)
1995 1994 ASSETS Current assets Cash and cash equivalents $ 48,357 $ 34,492 Accounts receivable, less allowance for doubtful accounts of $2,986 in 1995 and $3,336 in 1994 83,712 66,925 Inventories 66,360 74,368 Current deferred income taxes 7,354 4,491 Other current assets 5,255 3,275 -------- -------- Total current assets 211,038 183,551 Property, plant and equipment, net 221,012 196,772 Deferred income taxes 13,174 23,797 Other assets 5,611 26,635 -------- -------- TOTAL ASSETS $ 450,835 $ 430,755 ======== ======== See accompanying notes to consolidated financial statements.
CONSOLIDATED BALANCE SHEETS (Continued) As of December 30, 1995 and December 31, 1994 (In thousands, except share data)
1995 1994 LIABILITIES AND STOCKHOLDERS' EQUITY Current liabilities Current portion of long-term debt $ 16,249 $ 18,611 Accounts payable 16,931 21,607 Accrued wages and other employee costs 14,499 13,105 Current deferred income taxes - 366 Other current liabilities 20,205 13,532 -------- -------- Total current liabilities 67,884 67,221 Long-term debt 59,653 76,125 Pension liabilities 7,093 9,499 Postretirement benefits other than pensions 8,883 8,946 Environmental reserves 9,585 11,178 Deferred income taxes 2,734 3,016 Other noncurrent liabilities 9,128 12,822 -------- -------- Total liabilities 164,960 188,807 -------- -------- Stockholders' Equity Preferred stock - shares authorized 4,985,000; none outstanding - - Series A junior participating preferred stock- $1.00 par value; shares authorized 15,000; none outstanding - - Common stock - $.01 par value; shares authorized 20,000,000; issued 20,000,000; outstanding 17,349,498 in 1995 and 17,397,954 in 1994 200 100 Additional paid-in capital, common 253,969 254,251 Retained earnings since January 1, 1991 66,810 21,987 Cumulative translation adjustments (2,545) (2,832) Treasury common stock, at cost (32,559) (31,558) -------- -------- Total stockholders' equity 285,875 241,948 Commitments and contingencies - - -------- -------- TOTAL LIABILITIES & STOCKHOLDERS' EQUITY $ 450,835 $ 430,755 ======== ======== See accompanying notes to consolidated financial statements.
CONSOLIDATED STATEMENTS OF CASH FLOWS Years Ended December 30, 1995, December 31, 1994 and December 25, 1993 (In thousands)
1995 1994 1993 OPERATING ACTIVITIES: Net income $ 44,823 $ 27,926 $ 21,136 Adjustments to reconcile net income to net cash provided by operating activities: Provisions for unusual items - 1,140 2,024 Depreciation and amortization 15,452 12,689 14,160 Provision for doubtful accounts receivable 75 186 59 Deferred income taxes 7,112 4,748 9,026 Gain on disposal of properties (1,835) (3,159) (91) Changes in assets and liabilities: Receivables (16,862) (7,914) 546 Inventories 8,008 (20,835) 16,505 Other assets (1,885) (382) 3,224 Current liabilities 3,491 7,926 (13,187) Other liabilities (3,856) 111 (1,731) Other, net 445 (473) (684) -------- -------- -------- Net cash provided by operating activities 54,968 21,963 50,987 -------- -------- -------- INVESTING ACTIVITIES: Acquisition of business - (12,815) - Capital expenditures (40,980) (48,152) (11,083) Proceeds from sales of properties 3,827 5,333 2,332 Escrowed IRB proceeds 16,067 (16,078) - -------- -------- -------- Net cash used by investing activities (21,086) (71,712) (8,751) -------- -------- -------- FINANCING ACTIVITIES: Proceeds from issuance of long-term debt - 45,343 386 Repayments of long-term debt (18,834) (13,318) (7,152) Acquisition of treasury stock (2,055) (25,897) (3,100) Proceeds from the sale of treasury stock 872 777 507 -------- -------- -------- Net cash provided (used) by financing activities (20,017) 6,905 (9,359) -------- -------- -------- Increase (decrease) in cash and cash equivalents 13,865 (42,844) 32,877 Cash and cash equivalents at the beginning of the year 34,492 77,336 44,459 -------- -------- -------- Cash and cash equivalents at the end of the year $ 48,357 $ 34,492 $ 77,336 ======== ======== ======== For supplemental disclosures of cash flow information, and non-cash investing and financing activities, see Notes 1, 4, and 6. See accompanying notes to consolidated financial statements.
CONSOLIDATED STATEMENTS OF STOCKHOLDERS' EQUITY Years Ended December 30, 1995, December 31, 1994 and December 25, 1993 (In thousands, except share data)
Retained Common Stock Additional Earnings Cumulative Treasury Stock Number Paid-In (Accumulated Translation Number of Shares Amount Capital Deficit) Adjustments of Shares Cost Total Balance, December 26, 1992 20,000,000 $ 100 $ 236,391 $ (27,075) $ (1,094) 723,512 $ (3,901) $204,421 Repurchase of common stock - - - - - 200,000 (3,100) (3,100) Net income - - - 21,136 - - - 21,136 Issuance of shares under employee stock purchase plan - - 75 - - (48,898) 263 338 Issuance of shares under incentive stock option plan - - (60) - - (41,000) 229 169 Cumulative translation adjustments - - - - (850) - - (850) ---------- --- ------- ------ ----- --------- ------- ------- Balance, December 25, 1993 20,000,000 100 236,406 (5,939) (1,944) 833,614 (6,509) 222,114 Repurchase of common stock - - - - - 1,849,750 (25,897) (25,897) Net income - - - 27,926 - - - 27,926 Issuance of shares under employee stock purchase plan - - 103 - - (42,424) 515 618 Recognition of income tax benefits of preconfirmation net operating loss carry- forwards - - 17,916 - - - - 17,916 Issuance of shares under incentive stock option plan - - (174) - - (38,894) 333 159 Cumulative translation adjustments - - - - (888) - - (888) ---------- --- ------- ------ ----- --------- ------- -------- Balance, December 31, 1994 20,000,000 100 254,251 21,987 (2,832) 2,602,046 (31,558) 241,948 Repurchase of common stock - - - - - 134,490 (2,055) (2,055) Net income - - - 44,823 - - - 44,823 Issuance of shares under employee stock purchase plan - - 110 - - (45,534) 559 669 Issuance of shares under incentive stock option plans - - (292) - - (40,500) 495 203 Cumulative translation adjustments - - - - 287 - - 287 Par value of shares issued in connection with a two- for-one stock split - 100 (100) - - - - - ---------- --- ------- ------ ----- --------- ------- -------- Balance, December 30, 1995 20,000,000 $ 200 $ 253,969 $ 66,810 $ (2,545) 2,650,502 $(32,559) $285,875 ========== === ======= ====== ===== ========= ======= ======== See accompanying notes to consolidated financial statements.
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS NOTE 1 SUMMARY OF SIGNIFICANT ACCOUNTING POLICIES NATURE OF OPERATIONS The principal business of Mueller Industries, Inc. is the manufacture and sale of copper tube and fittings; brass and copper alloy rods, bars and shapes; aluminum and brass forgings; aluminum and copper impact extrusions; plastic fittings and valves; and refrigeration valves, driers and flare fittings. The Company markets its products to the heating and air conditioning, refrigeration, plumbing, hardware and other industries. The Company operates twelve factories in five states and Canada and has distribution facilities nationwide and sales representation worldwide. The Company also operates a short line railroad through its wholly-owned subsidiary, Utah Railway Company, and conducts placer gold mining through its 85 percent owned subsidiary Alaska Gold Company. In addition, the Company owns or leases interests in other natural resource properties. PRINCIPLES OF CONSOLIDATION The consolidated financial statements include the accounts of Mueller Industries, Inc. and its subsidiaries. All significant intercompany accounts and transactions have been eliminated in consolidation. INVENTORIES The Company's inventories are valued at the lower of cost or market. The material component of certain of its copper tube and copper fittings inventories was valued on a last-in, first-out (LIFO) basis. Other inventories, including the non-material components of copper tube and copper fittings inventories, were valued on a first-in, first-out (FIFO) basis. Generally, inventory costs include material, labor costs and manufacturing overhead. Prior to 1994, all inventories were accounted for on a FIFO basis. See Note 2 for discussion of the accounting change. DEPRECIATION AND AMORTIZATION In general, depreciation and amortization of buildings, machinery, equipment, and intangibles is provided on the straight-line method over the estimated useful lives ranging from 20 to 40 years for buildings, 5 to 20 years for machinery and equipment, and 3 to 10 years for intangibles. REVENUE RECOGNITION Revenue from the sale of products is recognized upon passage of title to the customer, which, in most cases, coincides with shipment. EMPLOYEE BENEFITS The Company sponsors certain defined benefit pension plans that are noncontributory, and cover certain union employees. The plans provide pension benefits based on years of service and stated benefit amounts for each year of service. In addition to providing pension benefits, the Company sponsors certain postretirement health and life insurance programs for certain union and salaried employees, which are accounted for on the accrual method in accordance with SFAS No. 106, Employers' Accounting for Postretirement Benefits Other Than Pensions. These benefits are funded on a pay-as-you-go basis and the cost is recognized as earned during the active service life of employees. Certain retirees pay a premium for health insurance which is based on the amount of benefits paid during the year less an agreed upon amount that is paid by the Company. EARNINGS PER COMMON SHARE Primary earnings per common share are based upon the weighted average number of common and common equivalent shares outstanding during each period. Fully diluted earnings per share are based upon the weighted average number of common shares outstanding plus the dilutive effects of all outstanding stock options. INCOME TAXES The Company accounts for income taxes under the liability method required by SFAS No. 109, Accounting for Income Taxes. CASH EQUIVALENTS Temporary investments with maturities of three months or less are considered to be cash equivalents. These investments are stated at cost. At December 30, 1995 and December 31, 1994, temporary investments consisted of certificates of deposit, commercial paper, bank repurchase agreements, and U.S. and foreign government securities totaling $51.7 million and $39.7 million, respectively. These carrying amounts approximate fair value. CONCENTRATIONS OF CREDIT AND MARKET RISK Concentrations of credit risk with respect to accounts receivable are limited due to the large number of customers comprising the Company's customer base, and their dispersion across different industries, including air conditioning, refrigeration and plumbing wholesalers, hardware, automotive, original equipment manufacturers, and others. The Company minimizes its market risk of base metal price fluctuations through various strategies. Generally, it prices an equivalent amount of copper raw material, under flexible pricing arrangements it maintains with its suppliers, at the time it determines the selling price to its customers. Occasionally, the Company hedges portions of its inventories against price fluctuations through the purchase of option contracts. Gains and losses on hedging transactions are recognized in income at the time the underlying inventory is sold. At year-end, there were no open hedge transactions nor any deferred gains or losses. The Company's sales are principally denominated and collected in U.S. currency. However, certain sales of the Company's foreign operations are collected in foreign currencies. Occasionally, the market risk regarding foreign currency exchange rate fluctuations is hedged using forward contracts. At year-end, there were no open forward contracts nor any deferred gains or losses. FOREIGN CURRENCY TRANSLATION For foreign subsidiaries, the functional currency is the local foreign currency. Balance sheet accounts are translated at exchange rates in effect at the end of the year and income statement accounts are translated at average exchange rates for the year. Translation gains and losses are included as a separate component of stockholders' equity. Transaction gains and losses included in the statement of income were not significant. USE OF ESTIMATES Preparation of financial statements in conformity with generally accepted accounting principles requires management to make estimates and assumptions that affect the amounts reported in the financial statements and accompanying notes. Actual results could differ from those estimates. RECENTLY ISSUED ACCOUNTING STANDARDS During 1995, the Financial Accounting Standards Board issued Statement of Financial Accounting Standards No. 123, Accounting for Stock-Based Compensation (SFAS 123), effective for fiscal years beginning after December 15, 1995. SFAS 123 provides companies with the option of recognizing expense for stock-based awards based on their fair value on the date of grant or providing pro forma disclosures of what net income and earnings per share would have been had the new fair value method been used. The Company anticipates that it will elect the pro forma disclosure option. The Company does not plan to early adopt SFAS 123. During 1995, the Financial Accounting Standards Board issued Statement of Financial Accounting Standards No. 121, Accounting for the Impairment of Long- Lived Assets and for Long-Lived Assets to Be Disposed Of (SFAS 121), effective for fiscal years beginning after December 15, 1995. SFAS 121 addresses the accounting for the impairment of long-lived assets, such as property, plant and equipment, identifiable intangibles including patents and trademarks, and goodwill related to those assets. It specifies when assets should be reviewed for impairment, how to determine if an asset is impaired, how to measure an impairment loss, and what disclosures are necessary in the financial statements. SFAS 121 also requires that long-lived assets and identifiable intangibles (except for assets of a discontinued operation) held for disposal be accounted for at the lower of cost or fair value less cost to sell. The Company does not anticipate that the implementation of SFAS 121 will have a material impact on the Company. NOTE 2 INVENTORIES Inventories consist of the following: (In thousands)
1995 1994 Raw material and supplies $ 14,538 $ 20,043 Work-in-process 17,133 18,251 Finished goods 34,689 36,074 -------- -------- Inventories $ 66,360 $ 74,368 ======== ========
Raw material includes $4.6 million of gold inventory in 1994 and none in 1995. During 1994, the Company elected to change its method of valuing the material component of certain of its copper tube and copper fittings inventory, from the FIFO method, to the LIFO method. This change in accounting principle was applied to the beginning of fiscal 1994. Management believes the LIFO method results in a better matching of current costs with current revenues. Additionally, the LIFO method is widely used within the copper tube and copper fittings industry. The effect of this change reduced net income for the year ended December 31, 1994 by $9.0 million (or 46 cents per share). The cumulative effect of this accounting change, and the pro forma effects on prior years' earnings, have not been included because such effects are not reasonably determinable. Inventories valued using the LIFO method were $21.2 million in 1995 and $20.9 million in 1994. The approximate FIFO current cost of such inventories was $35.4 million at December 30, 1995 and $34.0 million at December 31, 1994. NOTE 3 PROPERTIES Properties stated at fair value as of December 28, 1990, with subsequent additions recorded at cost, are as follows: (In thousands)
1995 1994 Land and land improvements $ 5,979 $ 6,503 Mineral reserves 1,485 1,485 Buildings, machinery and equipment 247,655 196,211 Construction in progress 20,182 32,953 -------- -------- 275,301 237,152 Less accumulated depreciation and amortization (54,289) (40,380) -------- -------- Property, plant and equipment, net $ 221,012 $ 196,772 ======== ========
NOTE 4 LONG-TERM DEBT AND LEASES Long-term debt consists of the following: (In thousands)
1995 1994 8.38% Unsecured Notes, due through 2000 $ 17,857 $ 21,429 7.54% Unsecured Note Payable, due through 1999 16,000 20,000 1993 Series IRBs with interest at 6.95%, due through 2000 14,286 17,143 1994 Series IRBs with interest at 8.825%, due through 2001 14,143 16,714 10.1% Note Payable, due through 1999, secured by certain railroad trackage 2,180 2,678 Pollution Control Revenue Bonds, interest at 8% to 8.125%, due through 2001 2,355 2,630 Other, including capitalized lease obligations 9,081 14,142 -------- -------- 75,902 94,736 Less current portion of long-term debt (16,249) (18,611) -------- -------- Long-term debt $ 59,653 $ 76,125 ======== ========
Aggregate annual maturities of such debt are $16.2 million, $14.8 million, $16.0 million, $14.3 million and $10.0 million for the years 1996 through 2000, respectively. Interest paid in 1995, 1994 and 1993 was $7.1 million, $8.1 million and $6.0 million, respectively. During 1995 and 1994, the Company capitalized interest of $2.9 million and $.7 million, respectively, related to its major capital improvement programs. Using a discounted cash flow analysis, the book value of the Company's long-term debt approximates fair value, based on the estimated current incremental borrowing rates for similar types of borrowing arrangements. During the second quarter of 1995, the Company increased to $50.0 million its unsecured line-of-credit agreement (the Credit Facility) which expires on June 30, 1997, but may be extended for successive one year periods by agreement of the parties. Borrowings under the Credit Facility bear interest, at the Company's option, at (i) prime rate less 1/2 of one percent, (ii) LIBOR plus .6 percent, (iii) certificate of deposit rate plus 1.35 percent, or (iv) Federal Funds Rate plus 1.8 percent. An annual commitment fee of 15 basis points per annum on the unused portion of the Credit Facility is payable quarterly. Currently, the Company has no outstanding borrowings under the Credit Facility. However, availability of funds under the Credit Facility is reduced by the amount of certain outstanding letters of credit, which totaled approximately $6.1 million at December 30, 1995. Borrowings under the above agreements require the Company, among other things, to maintain certain minimum levels of net worth and meet certain minimum financial ratios. The Company is in compliance with all covenants. The Company leases certain facilities and equipment under operating leases expiring on various dates through 2004. The lease payments under these agreements aggregate to approximately $4.7 million in 1996, $4.6 million in 1997, $4.5 million in 1998, $4.2 million in 1999, $3.1 million in 2000, and $3.1 million thereafter. Total lease and rent expense amounted to $7.4 million in 1995, $6.9 million in 1994 and $5.0 million in 1993. NOTE 5 STOCKHOLDERS' EQUITY In 1995, the Company declared a two-for-one stock split to be effected in the form of a 100 percent stock dividend. All presentations of share data herein, including earnings per share, have been restated to reflect the split for all periods presented. On November 10, 1994, the Company declared a dividend distribution of one Right for each outstanding share of the Company's common stock. Each Right entitles the holder to purchase one unit consisting of one-thousandth of a share of Series A Junior Participating Preferred Stock at a purchase price of $160 per unit, subject to adjustment. The Rights will not be exercisable, or transferable apart from the Company's common stock, until ten (10) days following an announcement that a person or affiliated group has acquired, or obtained the right to acquire, beneficial ownership of fifteen percent (15 percent) or more of its common stock other than pursuant to certain offers for all shares of the Company's common stock that have been determined to be fair to, and in the best interest of, the Company's stockholders. The Rights, which do not have voting rights, will be exercisable by all holders (except for a holder or affiliated group beneficially owning 15 percent or more of the Company's common stock, whose Rights will be void) so that each holder of a Right shall have the right to receive, upon the exercise thereof, at the then current exercise price, the number of shares of the Company's common stock having a market value of two times the exercise price of the Rights. All Rights expire on November 10, 2004, and may be redeemed by the Company at a price of $.01 at any time prior to either their expiration or such time that the Rights become exercisable. In the event that the Company is acquired in a merger or other business combination or certain other events occur, provision shall be made so that each holder of a Right (except Rights previously voided) shall have the right to receive, upon exercise thereof at the then current exercise price, the number of shares of common stock of the surviving company which at the time of such transaction would have a market value of two times the exercise price of the Right. On June 3, 1994, the Company purchased 1,849,750 shares of its common stock, for an aggregate purchase price of approximately $25.9 million. These shares were placed in treasury and may be used for general corporate purposes, such as requirements for future exercises of options under various option plans. As of December 30, 1995, the Company had reserved 2,655,410 shares of its common stock for issuance pursuant to certain stock option plans. Additionally, the Company had reserved 15,000 shares of preferred stock for issuance pursuant to the Shareholder Rights Plan. NOTE 6 INCOME TAXES The components of income before income taxes were taxed under the following jurisdictions: (In thousands)
1995 1994 1993 Domestic $ 56,632 $ 35,641 $ 30,955 Foreign 7,917 5,183 2,488 -------- -------- -------- Income before income taxes $ 64,549 $ 40,824 $ 33,443 ======== ======== ========
Income tax expense consists of the following: (In thousands)
1995 1994 1993 Current tax expense: Federal $ 7,838 $ 4,172 $ 153 Foreign 2,769 2,476 1,108 State and local 2,007 1,502 2,020 -------- -------- -------- Current tax expense 12,614 8,150 3,281 -------- -------- -------- Deferred tax expense (benefit): Federal 7,031 5,621 9,863 State and local 81 (873) (837) -------- -------- -------- Deferred tax expense 7,112 4,748 9,026 -------- -------- -------- Income tax expense $ 19,726 $ 12,898 $ 12,307 ======== ======== ========
The difference between the reported income tax expense and a tax determined by applying the applicable U.S. federal statutory income tax rate to income before taxes, is reconciled as follows: (In thousands)
1995 1994 1993 Expected income tax expense $ 22,592 $ 14,288 $ 11,705 State and local income tax 1,357 976 538 Foreign income taxes 230 641 237 Valuation allowance (5,006) (1,495) - Changes in estimated basis differences - (1,065) - Effect of enacted tax rate change - - (337) Other, net 553 (447) 164 -------- -------- -------- Income tax expense $ 19,726 $ 12,898 $ 12,307 ======== ======== ========
The tax effects of temporary differences that give rise to significant portions of the deferred tax assets and deferred tax liabilities are presented below: (In thousands)
1995 1994 Deferred tax assets: Accounts receivable $ 1,013 $ 1,849 Inventories 4,864 4,856 Preferred stock - 44,881 Abandonment of preferred stock 45,228 - Pension, OPEB and accrued items 10,661 11,798 Other reserves 10,519 16,068 Net operating loss carryforwards 47,143 52,140 Alternative minimum tax credit carryforwards 4,217 4,243 -------- -------- Total deferred tax assets 123,645 135,835 Less valuation allowance (60,921) (65,927) -------- -------- Deferred tax assets, net of valuation allowance 62,724 69,908 -------- -------- Deferred tax liabilities: Property, plant and equipment 42,940 41,798 Undistributed income of foreign subsidiaries 1,931 1,931 Other 59 1,273 -------- -------- Total deferred tax liabilities 44,930 45,002 -------- -------- Net deferred tax asset $ 17,794 $ 24,906 ======== ========
The Company's net operating loss carryforwards (NOLs) for federal income tax purposes that expire prior to 2005 are subject to an annual limitation of approximately $14.4 million. This annual limitation is, among other things, based upon the Company's value and certain statutory interest rates in effect at the time a "change in ownership" occurs. According to information available to the Company, a "change of ownership," based upon cumulative change over a three year period, occurred in June, 1994. Nevertheless, the annual limitation of $14.4 million will remain available. A future "change in ownership" could result in further limitations under certain circumstances. The Internal Revenue Service (IRS) audit for 1992 and prior years was concluded in 1994 and resulted in no material changes. Following conclusion of that audit, the Company entered into a Closing Agreement with the IRS. This Agreement is a definitive determination on certain tax attributes, including NOLs. Following execution of this Agreement, the Company revised its estimates with respect to realization of the related deferred tax assets in future years. During 1994, the Company recognized $17.9 million of these tax attributes, which reduced the valuation allowance and allocated the benefit to paid-in capital. During 1995, the Company recognized $4.5 million of these tax attributes reducing the 1995 deferred income tax provision. As additional NOLs are utilized, the Company expects to recognize additional tax attributes over the next several years by reducing the valuation allowance. The tax effect of future recognition of any of the remaining NOLs of approximately $34.9 million will reduce the deferred income tax provisions in the periods recognized. In 1995, the Company "abandoned" all its rights and interests in the Preferred Stock of Sharon Specialty Steel Inc. (a Delaware corporation). For book purposes, the carrying value of the preferred stock had been previously written down. However, the Preferred Stock has a tax basis of approximately $120 million. The "abandonment" of the Preferred Stock resulted in the Company recognizing a tax loss. The character of the tax loss, capital or ordinary, has not yet been definitively determined. Pending this determination, the Company reduced its valuation allowance by $1.2 million resulting in a current tax benefit. If the character of this loss is determined to be capital, the Company's ability to realize benefit, if any, will be limited and recognition will occur as certain gains are realized for federal tax purposes. If this loss is determined to be ordinary, the Company may realize and recognize a substantial benefit by reducing its federal taxable income in the period such determination is made. Based on current facts and circumstances, management cannot predict the likelihood that a favorable outcome will be achieved. As of December 30, 1995, the Company had net operating loss carryforwards available to offset future federal taxable income of $134.7 million of which $99.8 million have been recognized. These NOLs expire as follows: $40.9 million in 2000, $20.7 million in 2001, $6.5 million in 2002, $59.8 million in 2005, and $6.8 million in 2006. Realization is dependent on generating sufficient taxable income prior to expiration of the loss carryforwards. Although realization is not assured, management believes it is more likely than not that much of the deferred tax asset will be realized. The amount of the deferred tax asset considered realizable, however, could be reduced in the near term if estimates of future taxable income during the carryforward period are reduced. In addition, the Company has alternative minimum tax credit carryforwards of approximately $4.2 million which are available to reduce future federal regular income taxes, if any, over an indefinite period. Income taxes paid were approximately $12.0 million in 1995, $7.8 million in 1994 and $4.9 million in 1993. NOTE 7 EMPLOYEE BENEFITS PENSION PLANS Pension cost for the defined benefit plans sponsored by the Company includes the following components: (In thousands)
1995 1994 1993 Service cost of benefits earned during the year $ 473 $ 377 $ 277 Interest cost on the projected benefit obligation 3,214 3,144 2,947 Actual return on plan assets (9,846) 127 (6,066) Net amortization and deferral 7,792 (2,681) 3,439 -------- -------- -------- Net periodic pension cost $ 1,633 $ 967 $ 597 ======== ======== ========
The expected long-term rate of return on plan assets was 8.5 percent in 1995, 1994, and 1993. Differences between the actual returns and the related expected returns on plan assets are deferred and considered in the determination of net pension cost in future periods. Generally, the Company contributes such amounts as are necessary to pay benefits to plan participants and to meet ERISA minimum funding requirements. The plans' investments are held by bank-administered trust funds. Prior service costs and unrecognized net gains or losses are amortized on a straight-line basis over the average future service lives of the covered group. In 1993, pursuant to a collective bargaining agreement then covering approximately 65 employees, future participation in one of the Company's single employer pension plans was curtailed in favor of participation in the union multiemployer plan. Effective July 1, 1993, all future service accrues in the multiemployer plan; service earned prior to that date remains the obligation of the single employer plan. Effective December 31, 1994, this plan was merged with another single employer defined benefit pension plan. Each participant's accrued pension benefit, on the effective date of the merger, was transferred to the surviving plan. Future service accruals were not affected by this merger; they remain as dictated by the respective pension plan documents. Effective April 1, 1994, pursuant to a collective bargaining agreement, one of the Company's single employer pension plans was amended, increasing the accumulated benefit obligation. The effect of the amendment is reflected in the table below. A reconciliation of the funded status of the plans at December 30, 1995 and December 31, 1994, respectively, to the amounts recognized in the consolidated balance sheet is as follows: (In thousands)
1995 1994 Actuarial present value of: Vested benefit obligation $ (39,811) $ (40,935) -------- -------- Accumulated benefit obligation (43,482) (44,016) -------- -------- Projected benefit obligation (43,482) (44,016) Plan assets at fair value held in the pension plan trusts, primarily listed stocks and U.S. Government obligations 40,205 32,106 -------- -------- Plan assets less than projected benefit obligation (3,277) (11,910) Unrecognized net gain from past experience different from that assumed and effects of changes in assumptions (11,061) (3,002) Prior service cost not yet recognized in net periodic pension cost 3,993 4,560 -------- -------- Accrued pension cost $ (10,345) $ (10,352) ======== ========
The range of assumed discount rates used in determining the actuarial present value of the projected benefit obligations presented above was 7.0 percent to 7.75 percent for 1995 and 1994. The Company makes contributions to certain multiemployer defined benefit pension plan trusts that cover union employees based on collective bargaining agreements. Contributions by employees are not required nor are they permitted. Pension expense under the multiemployer defined benefit pension plans was $.3 million in 1995, $.3 million in 1994, and $.2 million in 1993. The Company has employee savings plans that qualify under Section 401(k). Most employees of the Company (other than those covered by certain collective bargaining agreements) may participate by deferring from 1 percent to 15 percent of their eligible compensation. Effective July 1, 1995, for employees not covered by collective bargaining agreements, the Company matches 10 percent of each employee's contribution; effective January 1, 1996, the Company matches 50 percent of the first 4 percent of each employee's contribution. The Company match vests 20 percent for each year of service. Compensation expense for the 401(k) match was $.1 million in 1995. POSTRETIREMENT BENEFITS OTHER THAN PENSIONS In addition to providing pension benefits, the Company provides a fixed portion of the costs of medical and life insurance benefits to certain retired hourly and salary employees. Contribution rates are dictated by the employees' retirement plan which is subject to periodic contract renegotiation. The Company also provides the full cost of medical and life benefits to certain United Mine Workers of America (UMWA) retirees and certain qualified dependents. In October, 1992, the Coal Industry Retiree Health Benefit Act of 1992 (the Act) was enacted. The Act mandates a method of providing for postretirement benefits to UMWA current and retired employees, including some retirees who were never employed by the Company. In October, 1993, beneficiaries were assigned to the Company and the Company began its mandated contributions to the UMWA Combined Benefit Fund, a multiemployer trust. Beginning in 1994, the Company was required to make contributions for assigned beneficiaries under an additional multiemployer trust created by the Act, the UMWA 1992 Benefit Plan. The ultimate amount of this liability will vary due to factors which include, among other things, the validity, interpretation and regulation of the Act, its joint and several obligation, the number of valid beneficiaries assigned, and the extent to which funding for this obligation will be satisfied by transfers of excess assets from the 1950 UMWA pension plan and transfers from the Abandoned Mine Reclamation Fund. Nonetheless, the Company believes it has an adequate reserve for this liability, which is classified as other noncurrent liabilities. The following table shows funded status reconciled with the amounts recognized in the Company's financial statements: (In thousands)
1995 1994 Accumulated postretirement benefit obligation: Retirees $ (8,671) $ (8,679) Fully eligible active plan participants (496) (500) Other active plan participants (464) (433) -------- -------- (9,631) (9,612) Plan assets at fair value - - -------- -------- Accumulated postretirement benefit obligation in excess of plan assets (9,631) (9,612) Unrecognized net loss 554 647 -------- -------- Accrued postretirement benefit cost $ (9,077) $ (8,965) ======== ========
Net periodic postretirement benefit cost was $.8 million in 1995, $.8 million in 1994, and $.7 million in 1993. The cost of medical and life insurance benefits for retired employees reflected above does not include $.9 million at December 30, 1995 and $1.1 million at December 31, 1994 related to the provision of medical and other welfare benefits under certain defined benefit multiemployer plans. The actuarially determined present value of the accumulated postretirement benefit obligation was calculated using a discount rates ranging from 7.0 percent to 8.5 percent for 1995 and 1994. The assumed weighted-average annual rate of increase in the per capita cost of covered benefits ranges from 9.52 percent to 10.57 percent for 1996 and is assumed to ultimately decrease to a rate of 6.25 percent by 2003 and remain at that level thereafter. A one percentage point increase in the assumed trend rates for each year would not have a significant effect on the expected postretirement benefit obligation. Included in the caption "Accrued wages and other employee costs" is the current portion of postretirement benefit obligation of $.7 million in 1995 and 1994. NOTE 8 COMMITMENTS AND CONTINGENCIES ENVIRONMENTAL The Company is subject to environmental standards imposed by federal, state and local environmental laws and regulations. It has provided and charged to income $1.4 million in 1995, $2.9 million in 1994, and $1.1 million in 1993 for pending environmental matters related to natural resources operations. The basis for the increase is updated information and results of ongoing remediation and monitoring programs. Management believes that the outcome of pending environmental matters will not materially affect the overall financial position or results of operations of the Company. LITIGATION The Company is involved in certain litigation as a result of claims that arise in the ordinary course of business, which management believes will not have a material adverse affect on the Company's financial condition or results of operations. NOTE 9 UNUSUAL ITEMS During 1994, the Company recognized a $1.1 million charge for outstanding insurance matters primarily related to estimated workers compensation claims for years prior to 1993. During 1993, the Company recognized a $1.4 million charge for employment related matters. Additionally, a provision of $.6 million was recognized for the settlement of certain litigation. NOTE 10 OTHER INCOME Other income, net included in the consolidated statements of income consists of the following: (In thousands)
1995 1994 1993 Rent and royalties $ 2,009 $ 1,068 $ 1,275 Interest income 2,283 2,865 2,187 Gain on disposal of properties, net 1,835 3,159 1,262 Other - 552 (465) -------- -------- -------- Other income, net $ 6,127 $ 7,644 $ 4,259 ======== ======== ========
NOTE 11 STOCK OPTIONS AND EMPLOYEE STOCK PURCHASE PLANS During 1994, the stockholders approved the adoption of the 1994 Stock Option Plan (SOP Plan). Under this plan, the Company may grant options to purchase up to 400,000 shares of common stock at prices not less than the fair market value of the stock on the day of the grant. Generally, any unexercised options expire after not more than ten years. No options may be granted under this plan after ten years from the date the SOP Plan was adopted. The stockholders also approved the adoption of the 1994 Non-Employee Director Stock Option Plan (Directors Plan). Options to purchase up to 50,000 shares of common stock may be granted under this plan at a price not less than the fair market value of the stock on the day of the grant. Generally, any unexercised options granted under this plan shall expire on a date which is five years from the date of option grant. Under the 1991 Incentive Stock Option Plan (ISO Plan), the Company may grant options to purchase up to 500,000 shares of common stock at prices not less than the fair market value of the stock on the date of grant. Generally, any unexercised options expire after not more than ten years. No options may be granted under this plan after ten years from the date the ISO Plan was adopted. On December 4, 1991, the Company authorized a special stock option grant of 1,000,000 shares to induce Mr. Harvey L. Karp to enter into an employment agreement with the Company. The exercise price, $4.125 per share, was the fair market value on the date of grant. Generally, the options expire one year after Mr. Karp's separation from employment with the Company unless Mr. Karp is terminated for cause. On January 30, 1992, the Board approved and authorized a transaction whereby Mr. Karp was granted options to purchase an additional 1,000,000 shares, which was subsequently reduced by 200,000 option shares which the Company issued to secure the employment of Mr. William D. O'Hagan. Mr. Karp's additional grant of options is on the same terms and conditions, and at the same price, as the original grant. Although neither Mr. Karp's nor Mr. O'Hagan's options were granted under the ISO Plan, the terms and conditions of Mr. O'Hagan's options are generally similar to those granted under the ISO Plan. Following is a summary of incentive stock option data (all amounts have been restated for the two-for-one stock split effected in September, 1995):
1995 1994 Outstanding at beginning of year 2,532,106 2,381,000 Granted 179,000 198,000 Exercised (40,500) (38,894) Expired, cancelled, or surrendered (20,000) (8,000) --------- --------- Outstanding at year-end 2,650,606 2,532,106 --------- --------- Options exercisable at year-end 2,086,606 1,952,706 --------- --------- Option prices per share outstanding at year-end $4.06-$28.50 $3.63-$17.88 ----------- -----------
Under the Amended and Restated Mueller Industries, Inc. 1991 Employee Stock Purchase Plan (the EMSP Plan), the Company may offer to eligible employees (generally all full-time employees) options to purchase up to three shares (six shares after giving effect to stock split) of the Company's common stock for each $1,000 of compensation. The option price is the lower of (i) 85 percent of the fair value of the stock on the offering date, or (ii) 85 percent of the fair value of the stock on the last day of the one-year offering period. The maximum number of shares which shall be made available for sale under the EMSP Plan during all offerings shall be 900,000 shares. Under the EMSP Plan, 176,274 shares have been issued. During the offering period beginning July 1, 1995, options for 50,142 shares were granted. Of the grants, 3,338 share options were cancelled or surrendered due to participant terminations and voluntary withdrawals as provided by the EMSP Plan. At December 30, 1995, options to purchase 46,804 shares were outstanding at the exercise price of $20.88 per share under the EMSP Plan. The July 1, 1995 offering was the last authorized under the EMSP Plan. NOTE 12 INDUSTRY SEGMENTS The Company is engaged in the manufacture and sale of copper, brass, bronze, aluminum, and plastic products, and in natural resource operations consisting principally of a short line railroad, as well as the operation of placer gold mining. Income and expenses not allocated to industry segments in computing operating income include general corporate income and expense, interest expense and interest income. General corporate assets are principally cash and temporary investments. There are no intersegment sales. The Company does not have significant foreign operations and, accordingly, geographical segment information is not presented. Industry segment information is as follows: (In thousands)
1995 1994 1993 Net sales: Manufacturing $ 646,894 $ 533,389 $ 478,287 Natural resources 31,944 16,614 23,598 -------- -------- -------- $ 678,838 $ 550,003 $ 501,885 ======== ======== ======== Operating income: Manufacturing $ 61,384 $ 47,932 $ 38,052 Natural resources 7,874 1,651 5,534 General corporate (5,247) (5,631) (5,559) -------- -------- -------- 64,011 43,952 38,027 Non operating income, net 4,706 3,590 1,175 Interest expense (4,168) (6,718) (5,759) -------- -------- -------- Consolidated income before income taxes $ 64,549 $ 40,824 $ 33,443 ======== ======== ======== Provision for depreciation and amortization: Manufacturing $ 11,967 $ 9,845 $ 9,172 Natural resources 1,157 1,159 3,791 General corporate 2,328 1,685 1,197 -------- -------- -------- $ 15,452 $ 12,689 $ 14,160 ======== ======== ======== Capital expenditures: Manufacturing $ 38,478 $ 37,095 $ 8,039 Natural resources 2,198 4,028 356 General corporate 304 7,029 2,688 -------- -------- -------- $ 40,980 $ 48,152 $ 11,083 ======== ======== ======== Identifiable assets: Manufacturing $ 339,764 $ 318,351 $ 269,189 Natural resources 47,453 38,042 34,316 -------- -------- -------- 387,217 356,393 303,505 General corporate 63,618 74,362 66,238 -------- -------- -------- $ 450,835 $ 430,755 $ 369,743 ======== ======== ========
NOTE 13 QUARTERLY FINANCIAL INFORMATION (UNAUDITED) Financial results by quarter are as follows: (In thousands, except share data)
First Second Third Fourth Quarter Quarter Quarter Quarter 1995 Net sales $ 171,770 $ 181,380 $ 171,549 $ 154,139 Gross profit (1) $ 31,210 $ 31,793 $ 34,139 $ 31,812(2) Net income $ 10,050 $ 10,663 $ 11,605 $ 12,505(2) Net income per share $ .53 $ .56 $ .60 $ .65 (2) 1994 Net sales $ 120,812 $ 136,576 $ 137,975 $ 154,640 Gross profit (1) $ 21,027 $ 24,131 $ 24,722 $ 31,656 Net income $ 4,182 $ 5,778 $ 8,518 $ 9,448 Net income per share $ .20 $ .28 $ .45 $ .50 (1) Gross profit is net sales less cost of goods sold, which excludes depreciation and amortization. (2) A change in inventory estimate was recognized.
REPORT OF INDEPENDENT AUDITORS The Stockholders of Mueller Industries, Inc. We have audited the accompanying consolidated balance sheets of Mueller Industries, Inc. as of December 30, 1995 and December 31, 1994 and the related consolidated statements of income, stockholders' equity and cash flows for each of the three years in the period ended December 30, 1995. These financial statements are the responsibility of the Company's management. Our responsibility is to express an opinion on these financial statements based on our audits. We conducted our audits in accordance with generally accepted auditing standards. Those standards require that we plan and perform the audit to obtain reasonable assurance about whether the financial statements are free of material misstatement. An audit includes examining, on a test basis, evidence supporting the amounts and disclosures in the financial statements. An audit also includes assessing the accounting principles used and significant estimates made by management, as well as evaluating the overall financial statement presentation. We believe that our audits provide a reasonable basis for our opinion. In our opinion, the financial statements referred to above present fairly, in all material respects, the consolidated financial position of Mueller Industries, Inc. at December 30, 1995 and December 31, 1994, and the consolidated results of its operations and its cash flows for each of the three years in the period ended December 30, 1995, in conformity with generally accepted accounting principles. As discussed in Note 2 to the consolidated financial statements, in 1994 the Company changed its method of accounting for the material component of some inventories. Ernst & Young LLP Memphis, Tennessee February 9, 1996 CAPITAL STOCK INFORMATION The high, low and closing prices on the New York Stock Exchange for each fiscal quarter of 1995 and 1994 were as follows (restated for two-for-one stock split):
1995 High Low Close Fourth quarter $ 29-1/2 $ 22-1/4 $ 29-1/4 Third quarter $ 28-1/4 $ 24-1/8 $ 25-15/16 Second quarter $ 24-15/16 $ 16-3/8 $ 24-5/8 First quarter $ 17-1/8 $ 14-1/4 $ 16-11/16 1994 High Low Close Fourth quarter $ 17 $ 13-7/16 $ 14-15/16 Third quarter $ 17-3/4 $ 14-1/4 $ 16-7/8 Second quarter $ 17-9/16 $ 15-1/16 $ 15-1/16 First quarter $ 19-5/16 $ 16-3/8 $ 17-1/4
The principal market for Mueller's common stock is the New York Stock Exchange under the symbol MLI. As of March 4, 1996, the number of holders of record of Mueller's common stock was 3,813. The New York Stock Exchange's closing price for Mueller's common stock on March 4, 1996 was $32 1/4. The Company has paid no dividends on its common stock and presently does not anticipate paying cash dividends in the near future. SELECTED FINANCIAL DATA (In thousands, except share data)
1995 1994 1993 1992 1991 For the fiscal year: Net sales $ 678,838 $ 550,003 $ 501,885 $ 517,339 $ 441,431 Operating income (loss)(1) $ 64,011 $ 43,952 $ 38,027 $ 29,318 $ (1,638) Net income (loss)(2) $ 44,823 $ 27,926 $ 21,136 $ 16,666 $ (43,741) Net income (loss) per common share(2) (3) $ 2.34 $ 1.41 $ 1.01 $ .83 $ (2.25) - --------------------------------------------------------------------------------------------- At Year End: Total assets $ 450,835 $ 430,755 $ 369,743 $ 372,547 $ 334,786 Long-term debt $ 59,653 $ 76,125 $ 54,320 $ 62,376 $ 45,156 - --------------------------------------------------------------------------------------------- (1) In 1994, the Company changed its method of accounting for the copper component of certain of its copper tube and copper fittings inventories to the LIFO method. (2) Includes charges for unusual items of $1.1 million, or $.06 per common share, in 1994, $2.0 million, or $.10 per common share, in 1993, $5.6 million, or $.28 per common share, in 1992, and $44.4 million, or $2.28 per common share, in 1991. (3) Per share amounts have been restated for a two-for-one stock split effected in September, 1995.
DIRECTORS, CORPORATE OFFICERS, DIVISIONAL MANAGEMENT BOARD OF DIRECTORS Harvey L. Karp Chairman of the Board Mueller Industries, Inc. Robert B. Hodes (1) (3) Counsel, Willkie Farr & Gallagher Allan Mactier (1) (2) (3) Private Investor William D. O'Hagan President and Chief Executive Officer Mueller Industries, Inc. Robert J. Pasquarelli (1) (2) Steel Industry Consultant (1) Member of the Audit Committee (2) Member of the Compensation Committee (3) Member of the Nominating Committee CORPORATE OFFICERS Harvey L. Karp Chairman of the Board William D. O'Hagan President and Chief Executive Officer Earl W. Bunkers Executive Vice President and Chief Financial Officer William H. Hensley Vice President General Counsel and Secretary Lowell J. Hill Vice President Human Resources Kent A. McKee Vice President Business Development / Investor Relations Richard G. Miller Vice President and Chief Information Officer Lee R. Nyman Vice President Manufacturing / Management Engineering James H. Rourke Group Vice President Industrial Products Division DIVISIONAL MANAGEMENT STANDARD PRODUCTS DIVISION Harvey W. Clements Vice President Tube Manufacturing John B. Hansen Vice President - Marketing Roy C. Harris Controller Larry D. Birch Vice President Domestic Sales Robert L. Fleeman Vice President International Sales Gregory L. Christopher Vice President Supply Chain Management Louis F. Pereira General Manager - Strathroy David J. Maurer Plant Manager - Fulton Daniel R. Corbin Plant Manager Upper Sandusky Dean M. Thompson Plant Manager - Covington David G. Cook Plant Manager - Kalamazoo Jon D. Zimmer Plant Manager - Cerritos INDUSTRIAL PRODUCTS DIVISION Felista S. Amburgey Vice President Sales - Rod Timothy J. Keck Vice President Sales Forgings / Impacts William F. Navarre Vice President Manufacturing Rod / Forgings David F. O'Brien Plant Manager - Impacts Richard D. Holmes Controller REFRIGERATION PRODUCTS DIVISION Roland P. Robichaud General Manager Dennis K. Anthony Vice President Sales Kent K. Miller Director of Engineering Anthony D. Donato Plant Manager ARAVA NATURAL RESOURCES DIVISION Gary L. Barker President - Arava Natural Resources Company, Inc. Michael P. Watson Vice President - Arava Natural Resources Company, Inc. Michael W. Baum President - Mining Remedial Recovery Company John E. West III Executive Vice President Utah Railway Company CORPORATE AND STOCKHOLDER INFORMATION CORPORATE HEADQUARTERS 2959 North Rock Road, Wichita, Kansas, 67226 (316) 636-6300 ( In May, 1996, the Company will relocate its corporate office to 6799 Great Oaks Road, Memphis, Tennessee 38138) ANNUAL MEETING The Annual Meeting of Stockholders will be held at the Crescent Club, 6075 Poplar Avenue, Ninth Floor, Memphis, Tennessee 38119, 10:00 a.m. local time, May 8, 1996. FORM 10-K Copies of the Company's Annual Report on Form 10-K are available upon written request c/o Mueller Industries, Inc., P.O. Box 789761, Wichita, Kansas 67278 (after May, 1996, 6799 Great Oaks Road, Memphis, Tennessee 38138) Attention: Investor Relations COMMON STOCK Mueller common stock is traded on the NYSE - Symbol MLI. INDEPENDENT AUDITORS Ernst & Young LLP, Memphis, Tennessee. TRANSFER AGENT AND REGISTRAR Continental Stock Transfer & Trust Co., 2 Broadway, New York, New York 10004 STOCKHOLDER INQUIRIES To notify the Company of address changes or lost certificates, stockholders can call Continental Stock Transfer & Trust Co. at (212) 509-4000.