UNITED STATES
SECURITIES AND EXCHANGE COMMISSION

Washington, D.C. 20549

FORM 10–Q

QUARTERLY REPORT PURSUANT TO SECTION 13 OR 15(d) OF
THE SECURITIES EXCHANGE ACT OF 1934

For the quarterly period ended September 26, 2009
Commission file number 1–6770
 
MLI Logo

 
MUELLER INDUSTRIES, INC.
(Exact name of registrant as specified in its charter)

Delaware
25-0790410
(State or other jurisdiction
(I.R.S. Employer
of incorporation or organization)
Identification No.)

8285 Tournament Drive, Suite 150
 
Memphis, Tennessee
38125
(Address of principal executive offices)
(Zip Code)

(901) 753-3200
(Registrant’s telephone number, including area code)

Indicate by check mark whether the Registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the Registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days.   Yesx  Noo

 
Indicate by check mark whether the registrant has submitted electronically and posted on its corporate Web site, if any, every Interactive Data File required to be submitted and posted pursuant to Rule 405 of Regulation S-T (§232.405 of this chapter) during the preceding 12 months (or for such shorter period that the registrant was required to submit and post such files).   Yes o  Noo
 

Indicate by check mark whether the registrant is a large accelerated filer, an accelerated filer, a non-accelerated filer, or a smaller reporting company.  See the definitions of “large accelerated filer”, “accelerated filer”, and “smaller reporting company” in Rule 12b-2 of the Exchange Act.

Large accelerated filer   x
Accelerated filer   o
Non-accelerated filer   o
Smaller reporting company   o

Indicate by check mark whether the Registrant is a shell company (as defined in Rule 12b-2 of the Exchange Act).Yes  o No   x

The number of shares of the Registrant’s common stock outstanding as of October 20, 2009, was 37,646,408.



MUELLER INDUSTRIES, INC.

FORM 10–Q

For the Quarterly Period Ended September 26, 2009

INDEX


 
 
Page Number
 
 
 
 
 
 
 
 
 
 
3
 
 
 
 
4
 
 
 
 
5
 
 
 
 
6
 
 
 
 
18
 
 
 
 
23
 
 
 
 
24
 
 
 
 
 
 
 
 
25
 
 
 
 
29
     
 
29
 
 
 
 
30
 
 
 
31




2


PART I. FINANCIAL INFORMATION
Item 1.  Financial Statements

MUELLER INDUSTRIES, INC.
CONDENSED CONSOLIDATED STATEMENTS OF INCOME
(Unaudited)

 
 
For the Quarter Ended
 
 
For the Nine Months Ended
 
 
 
September 26, 2009
 
 
September 27, 2008
 
 
September 26, 2009
 
 
September 27, 2008
 
(In thousands, except per share data)
     
 
 
 
 
 
 
 
 
 
 
 
 
 
Net sales
 
$
419,890
 
 
$
665,496
 
 
$
1,114,248
 
 
$
2,123,075
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Cost of goods sold
 
 
354,039
 
 
 
588,469
 
 
 
954,775
 
 
 
1,861,475
 
Depreciation and amortization
 
 
10,441
 
 
 
11,529
 
 
 
31,276
 
 
 
33,517
 
Selling, general, and administrative expense
   
27,593
     
35,674
     
89,067
     
108,583
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Operating income
 
 
27,817
 
 
 
29,824
 
 
 
39,130
 
 
 
119,500
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Interest expense
 
 
(2,435
)
 
 
(5,050
)
 
 
(7,553
)
 
 
(15,755
)
Other (expense) income, net
 
 
(324
)
 
 
2,573
 
 
 
688
 
 
 
9,103
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Income before income taxes
 
 
25,058
 
 
 
27,347
 
 
 
32,265
 
 
 
112,848
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Income tax expense
 
 
(6,246
)
 
 
(8,422
)
 
 
(9,796
)
 
 
(37,992
)
                                 
Consolidated net income
   
18,812
     
18,925
     
22,469
     
74,856
 
                                 
Less: net income attributable to noncontrolling interest
   
(146
)
   
(254
)
   
(267
)
   
(1,816
)
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Net income attributable to Mueller Industries, Inc.
 
$
18,666
   
$
18,671
   
$
22,202
   
$
73,040
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Weighted average shares for basic earnings per share
 
 
37,474
 
 
 
37,136
 
 
 
37,253
 
 
 
37,117
 
Effect of dilutive stock-based awards
 
 
72
 
 
 
176
 
 
 
89
 
 
 
238
 
 
 
 
   
 
 
 
 
 
 
 
 
 
 
   
Adjusted weighted average shares for diluted earnings per share
 
 
37,546
 
 
 
37,312
 
 
 
37,342
 
 
 
37,355
 
 
 
 
   
 
 
 
 
 
 
 
 
 
 
   
Basic earnings per share
 
$
0.50
 
 
$
0.50
 
 
$
0.60
 
 
$
1.97
 
 
 
 
   
 
 
 
 
 
 
 
 
 
 
   
Diluted earnings per share
 
$
0.50
 
 
$
0.50
 
 
$
0.59
 
 
$
1.96
 
 
 
 
   
 
 
 
 
 
 
 
 
 
 
   
Dividends per share
 
$
0.10
 
 
$
0.10
 
 
$
0.30
 
 
$
0.30
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
See accompanying notes to condensed consolidated financial statements.





3


MUELLER INDUSTRIES, INC.
CONDENSED CONSOLIDATED BALANCE SHEETS
(Unaudited)

 
 
September 26, 2009
 
 
December 27, 2008
 
(In thousands, except share data)
     
       
Assets
               
Current assets:
               
Cash and cash equivalents
 
$
353,874
   
$
278,860
 
        Accounts receivable, less allowance of doubtful accounts of $6,734 in 2009 and $6,690 in 2008
   
225,316
     
219,035
 
        Inventories
   
178,372
     
210,609
 
        Other current assets
   
30,327
     
46,322
 
                 
            Total current assets
   
787,889
     
754,826
 
                 
Property, plant, and equipment, net
   
258,278
     
276,927
 
Goodwill
   
130,899
     
129,186
 
Other assets
   
20,530
     
21,974
 
                 
Total Assets
 
$
1,197,596
   
$
1,182,913
 
                 
Liabilities
               
Current liabilities:
               
Current portion of debt
 
$
12,372
   
$
24,184
 
Accounts payable
   
70,380
     
63,732
 
Accrued wages and other employee costs
   
27,284
     
35,079
 
Other current liabilities
   
69,062
     
78,589
 
                 
Total current liabilities
   
179,098
     
201,584
 
                 
Long-term debt, less current portion
   
158,226
     
158,726
 
Pension and postretirement liabilities
   
39,180
     
38,452
 
Environmental reserves
   
23,090
     
23,248
 
Deferred income taxes
   
33,435
     
33,940
 
Other noncurrent liabilities
   
1,401
     
1,698
 
                 
Total liabilities
   
434,430
     
457,648
 
                 
Equity
               
Mueller Industries, Inc. stockholders’ equity:
               
        Preferred stock - $1.00 par value; shares authorized 5,000,000; none outstanding
   
     
 
        Common stock - $.01 par value; shares authorized 100,000,000; issued 40,091,502; outstanding 37,646,408 in 2009 and 37,143,163 in 2008
   
401
     
401
 
        Additional paid-in capital
   
261,407
     
262,378
 
        Retained earnings
   
561,510
     
550,501
 
        Accumulated other comprehensive loss
   
(31,996
)
   
(48,113
)
        Treasury common stock, at cost
   
(53,523
)
   
(64,484
)
                 
Total Mueller Industries, Inc. stockholders’ equity
   
737,799
     
700,683
 
        Noncontrolling interest
   
25,367
     
24,582
 
                 
Total equity
   
763,166
     
725,265
 
                 
Commitments and contingencies
   
     
 
                 
Total Liabilities and Equity
 
$
1,197,596
   
$
1,182,913
 
                 
See accompanying notes to condensed consolidated financial statements.
 


4


MUELLER INDUSTRIES, INC.
CONDENSED CONSOLIDATED STATEMENTS OF CASH FLOWS
(Unaudited)

 
For the Nine Months Ended
 
 
 September 26, 2009
 
 
September 27, 2008
 
(In thousands)
   
 
       
Cash flows from operating activities
   
 
 
 
 
 
    Net income attributable to Mueller Industries, Inc.
 $
22,202
 
 
$
73,040
 
    Reconciliation of net income attributable to Mueller Industries, Inc. to net cash provided by operating activities:
             
            Depreciation and amortization
 
31,440
 
 
 
33,984
 
            Gain on early retirement of debt
 
(128
)
   
(2,482
)
Net income attributable to noncontrolling interest
 
267
 
 
 
1,816
 
Stock-based compensation expense
 
1,892
     
2,238
 
Loss on disposal of properties
 
975
 
 
 
306
 
Deferred income taxes
 
(2,012
)
   
(515
)
Income tax benefit from exercise of stock options
 
(189
)
   
(92
)
Changes in assets and liabilities:
             
Receivables
 
(3,030
)
 
 
(29,130
)
Inventories
 
35,339
     
6,635
 
Other assets
 
4,152
 
 
 
(5,350
)
Current liabilities
 
(6,229
)
   
(16,027
)
Other liabilities
 
(337
)
 
 
784
 
Other, net
 
17
     
(719
)
 
 
   
 
 
   
Net cash provided by operating activities
 
84,359
     
64,488
 
 
 
   
 
 
   
Cash flows from investing activities
             
Capital expenditures
 
(11,002
)
 
 
(17,871
)
Net withdrawals from restricted cash balances
 
12,806
     
678
 
Proceeds from sales of properties
 
611
 
 
 
77
 
 
 
   
 
 
   
Net cash provided by (used in) investing activities
 
2,415
     
(17,116
)
 
 
   
 
 
   
Cash flows from financing activities
             
Repayments of long-term debt
 
(370
)
 
 
(23,650
)
Dividends paid to stockholders of Mueller Industries, Inc.
 
(11,186
)
   
(11,133
)
Dividends paid to noncontrolling interest
 
(1,449
)
   
 
Repayment of debt by joint venture, net
 
(11,813
)
 
 
(12,491
)
    Issuance of shares under incentive stock option plans from treasury
 
8,678
     
1,074
 
    Income tax benefit from exercise of stock options
 
189
     
92
 
    Acquisition of treasury stock
 
(416
)
   
(31
)
 
 
   
 
 
   
Net cash used in financing activities
 
(16,367
)
   
(46,139
)
 
 
   
 
 
   
Effect of exchange rate changes on cash
 
4,607
     
(1,500
)
 
 
   
 
 
   
Increase (decrease) in cash and cash equivalents
 
75,014
     
(267
)
Cash and cash equivalents at the beginning of the period
 
278,860
 
 
 
308,618
 
               
Cash and cash equivalents at the end of the period
$
353,874
 
 
$
308,351
 
 
 
 
 
 
 
 
 
See accompanying notes to condensed consolidated financial statements.


5


MUELLER INDUSTRIES, INC.
NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS
(Unaudited)

General

Certain information and footnote disclosures normally included in annual financial statements prepared in accordance with accounting principles generally accepted in the United States have been condensed or omitted.  Results of operations for the interim periods presented are not necessarily indicative of results which may be expected for any other interim period or for the year as a whole.  This Quarterly Report on Form 10–Q should be read in conjunction with the Company’s Annual Report on Form 10–K, including the annual financial statements incorporated therein.

The accompanying unaudited interim financial statements include all normal recurring adjustments which are, in the opinion of management, necessary to a fair statement of the results for the interim periods presented.


Note 1 – Earnings per Common Share

Basic per share amounts have been computed based on the average number of common shares outstanding.  Diluted per share amounts reflect the increase in average common shares outstanding that would result from the assumed exercise of outstanding stock options and vesting of restricted stock grants, computed using the treasury stock method.  Approximately 1.3 million stock options were excluded from the computation of diluted earnings per share for the quarter and nine-month periods ended September 26, 2009, since the options' exercise price was higher than the average market price of the Company's stock.
 
 

Note 2 – Commitments and Contingencies

The Company is involved in certain litigation as a result of claims that arose in the ordinary course of business, which management believes will not have a material adverse effect on the Company's financial position or results of operations.  During the first nine months of 2009, the Company recorded a provision of $2.4 million, or 4 cents per diluted share after tax, as a result of additional loss contingencies that management deemed to become probable and estimable during the period.  The Company may also realize the benefit of certain legal claims and litigation in the future; these gain contingencies are not recognized in the Condensed Consolidated Financial Statements.

Environmental Matters

Southeast Kansas Sites

By letter dated October 10, 2006, the Kansas Department of Health and Environment (KDHE) advised the Company that environmental contamination has been identified at a former smelter site in southeast Kansas.  KDHE asserts that the Company is a corporate successor to an entity that is alleged to have owned and operated the smelter from 1915 to 1918.  The Company has since been advised of possible connection between that same entity and two other former smelter sites in Kansas.  KDHE has requested that the Company and another potentially responsible party (PRP) negotiate a consent order with KDHE to address contamination at these sites.  The Company has participated in preliminary discussions with KDHE and the other PRP.  The Company believes it is not liable for the contamination but as an alternative to litigation, the Company has entered into settlement negotiations with the other PRP.  The negotiations are ongoing.

Shasta Area Mine Sites

Mining Remedial Recovery Company (MRRC), a wholly owned subsidiary of the Company, owns certain inactive mines in Shasta County, California.  MRRC has continued a program, begun in the late 1980’s, of sealing mine portals with concrete plugs in mine adits which were discharging water.  The sealing program has achieved significant reductions in the metal load in discharges from these adits; however, additional reductions are required pursuant to a series of orders issued by the California Regional Water Quality Control Board (QCB).  The remedial activities performed by MRRC have reduced impacts of acid rock drainage; however full compliance has not been achieved.  The QCB is presently renewing MRRC’s discharge permit and will concurrently issue a new order.

6

 
U.S.S. Lead

U.S.S. Lead Refinery, Inc., (Lead Refinery), a wholly owned subsidiary of MRRC, has been conducting remedial actions pursuant to a Consent Order with the U.S. Environmental Protection Agency (EPA) pursuant to Section 3008(h) of the Resource Conservation and Recovery Act.  The Consent Order requires corrective action at Lead Refinery’s East Chicago, Indiana site and provides for Lead Refinery to complete certain on-site interim remedial activities and studies that extend off-site.  Site activities, which began in December 1996, have been substantially concluded.  Lead Refinery’s ongoing monitoring and maintenance activities at this site are handled pursuant to a post-closure permit issued by the Indiana Department of Environmental Management (IDEM) effective as of January 22, 2008.  EPA has informed Lead Refinery that the Consent Order would be terminated upon issuance of the IDEM post-closure permit in effect.  On April 9, 2009, pursuant to the Comprehensive Environmental Response, Compensation, and Liability Act (CERCLA), the EPA added the Lead Refinery site to the National Priorities List (NPL).  The NPL is a list of priority sites where EPA has determined that there has been a release or threatened release of contaminants that warrant investigation and, if appropriate, remedial action.  The NPL does not assign liability to any party or to the owner of a property placed on the NPL.  The placement of a site on the NPL does not necessarily mean that remedial action must be taken.  The Company is unable to determine the likelihood of a material adverse outcome or the amount or range of a potential loss with respect to placement of this site on the NPL.  Lead Refinery lacks the financial resources needed to undertake any investigations or remedial action that may be required by EPA pursuant to CERCLA.

Eureka Mills Site

In November 2008, the Company received a general notice of liability and second request for information under CERCLA from the EPA concerning the Eureka Mills Superfund Site (the Eureka Mills Site) located in Juab County, Utah.  The Eureka Mills Site is an area where mining and milling of various metals occurred over the course of several decades.  The EPA has been investigating and remediating contamination associated with these activities.  The Company's predecessor, Sharon Steel Corporation, acquired land within the Eureka Mills Site from UV Industries, Inc. in 1979.  Pursuant to the court-approved 1990 bankruptcy plan of reorganization for Sharon Steel Corporation, the land was transferred by the Company to Amwest Exploration Company, a wholly owned subsidiary of the Company, which later sold the land to a third party in 1993.  In 2001, the Company responded to an earlier request for information concerning milling activities stating that it was not responsible for any such activities at the Eureka Mills Site.  The second request for information concerned historic mining activities.  In responding to EPA’s November 2008 letter and also to a recent third request for information received in March 2009, the Company stated that it does not believe it is liable for the contamination.  The Company has agreed to suspend temporarily the running of the time period during which the EPA must bring a lawsuit in order to allow time for the Company and the EPA to discuss this matter.  The Company does not know the extent to which EPA may seek to hold the Company liable for cleanup or whether the Company would have claims against any other parties.  The Company is continuing to evaluate this matter.

United States Department of Commerce Antidumping Review

On December 24, 2008, the United States Department of Commerce (DOC) initiated an antidumping administrative review of the antidumping duty order covering circular welded non-alloy steel pipe and tube from Mexico.  The review will determine the final antidumping duties owed, if any, on U.S. imports by certain subsidiaries of the Company during the period November 1, 2007 through October 31, 2008, pursuant to the existing antidumping duty order.  DOC has selected Mueller Comercial de Mexico, S. de R.L. de C.V. (Mueller Comercial) as a respondent in this proceeding.  On May 29, 2009, Mueller Comercial notified DOC that it would no longer participate in the review.  The Company anticipates that certain of its subsidiaries will incur additional antidumping duties on subject imports made during the review period.  The Company does not anticipate any material adverse effect on its financial position as a result of this review, and believes it has adequately provided for such exposure.

7


Copper Tube Antitrust Litigation

The Company is named as a defendant in several pending litigations (the Copper Tube Actions) brought by direct and indirect purchasers of various forms of copper tube.  The Copper Tube Actions allege anticompetitive activities with respect to the sale of copper plumbing tubes and/or copper tubes used in, among other things, the manufacturing of air-conditioning and refrigeration units.  All of the Copper Tube Actions seek monetary and other relief.  The Company believes that the claims for relief in the Copper Tube Actions are without merit.  Due to the procedural stage of the Copper Tube Actions, the Company is unable to determine the likelihood of a material adverse outcome in the Copper Tube Actions or the amount or range of a potential loss in the Copper Tube Actions.

Employment Litigation

On June 1, 2007, the Company filed a lawsuit in the Circuit Court of Dupage County, Illinois against Peter D. Berkman and Jeffrey A. Berkman, former executives of the Company and B&K Industries, Inc. (B&K), a wholly owned subsidiary of the Company, relating to their alleged breach of fiduciary duties and contractual obligations to the Company through, among other things, their involvement with a supplier of B&K during their employment with B&K.  The lawsuit alleges appropriation of corporate opportunities for personal benefit, failure to disclose competitive interests or other conflicts of interest, and unfair competition, as well as breach of employment agreements in connection with the foregoing.  The lawsuit seeks compensatory and punitive damages, and other appropriate relief.  In August 2007, the defendants filed an answer to the complaint admitting Peter Berkman had not sought authorization to have an ownership interest in a supplier, and a counterclaim against the Company, B&K and certain of the Company’s officers and directors alleging defamation, tortious interference with prospective economic relations, and conspiracy, and seeking damages in unspecified amounts.  In September 2007, Homewerks Worldwide LLC, an entity formed by Peter Berkman, filed a complaint as an intervenor based on substantially the same allegations included in the Berkmans’ counterclaim.  In October 2007, the Company also filed a motion seeking to have the Berkmans’ counterclaim dismissed as a matter of law.  On January 3, 2008, the Court overruled that motion and the case proceeded to discovery of the relevant facts.  Since that time, depositions and document productions have been ongoing.  However, on September 5, 2008, Peter Berkman withdrew prior responses to discovery requests and asserted the Fifth Amendment privilege against self-incrimination as to all requests directed to him.  By that assertion, he took the position that his testimony about his actions would have the potential of exposing him to a criminal charge or criminal charges.  On October 3, 2008, in response to a motion to compel filed by the Company, the Court held that Peter Berkman could not withhold documents on Fifth Amendment grounds, amongst other things.  Peter Berkman moved for reconsideration of that order and his request was denied on November 19, 2008.  On December 10, 2008, Peter Berkman moved for the opportunity to file an interlocutory appeal regarding the Court’s ruling on the Company’s motion to compel.  On January 7, 2009, the motion for interlocutory appeal was granted, the Court found Peter Berkman in contempt for resisting discovery, and Peter Berkman has since filed a notice of appeal with the Illinois Appellate Court, Second Judicial District.  All appellate briefs were submitted, oral argument took place on September 29, 2009, and the Company is currently awaiting a decision regarding the issues that were appealed.  On October 24, 2008, the defendants filed a motion seeking leave to interpose an Amended Answer and Amended Counterclaims.  On December 19, 2008, the Company filed an answer to the Amended Counterclaims that included a new affirmative defense based on the assertion of the Fifth Amendment by Peter Berkman.  The Company believes that the counterclaims are without merit and intends to defend them vigorously.  The Company does not anticipate any material adverse effect on its business or financial condition as a result of this litigation.

Guarantees

Guarantees, in the form of letters of credit, are issued by the Company generally to guarantee the payment of insurance deductibles and certain retiree health benefits.  The terms of the Company’s guarantees are generally one year but are renewable annually as required.  These letters are primarily backed by the Company’s line of credit facility.  The maximum potential amount of future payments the Company could have been required to make under its guarantees at September 26, 2009 was $9.9 million.

 
8


Other

In November 2008, the Company’s European copper tube operation was damaged by fire.  Production was curtailed for approximately four weeks to make necessary temporary repairs.  Certain production equipment and portions of building structures were extensively damaged.  The total value of the loss, including business interruption, cannot be determined at this time, but is expected to be covered by property and business interruption insurance.  In 2008, as a result of the fire, the Company wrote-off certain fixed assets that were damaged which was offset by a receivable.  There have been no significant additional write-offs in 2009.  Additionally, the Company received an advance of approximately $5.0 million from the insurance company in 2008 and an additional $7.3 million in the second quarter of 2009, primarily to cover cleanup costs.  The Company recorded these advances in other current liabilities net of cleanup and repair costs incurred of approximately $4.8 million, $3.1 million of which was incurred in 2009.

In July 2009, there was an explosion at the Company’s copper tube mill in Fulton, Mississippi.  Production was curtailed for approximately one week for cleanup and repairs to building structures.  Certain production equipment was also extensively damaged.  The total value of the loss, including business interruption, cannot be determined at this time, but is expected to be covered by property and business interruption insurance.  At September 26, 2009, the Company has recorded a receivable of $0.6 million representing incremental cleanup and repair costs incurred of $1.1 million less the insurance deductible of $0.5 million.

The Company has not recognized potential gains arising from property damage or business interruption insurance in the Condensed Consolidated Statements of Income during 2009, and will not do so until final settlement of the insurance claims.


Note 3 – Inventories

 
 
September 26, 2009
 
 
December 27, 2008
 
(In thousands)
     
                 
Raw materials and supplies
 
$
23,647
   
$
57,536
 
Work-in-process
   
33,035
     
39,018
 
Finished goods
   
127,525
     
122,756
 
Valuation reserves
   
(5,835
)
   
(8,701
)
                 
Inventories
 
$
178,372
   
$
210,609
 
                 

The Company has deferred recognizing potential gains resulting from liquidation of LIFO inventories during the first nine months of 2009.  The Company expects to replenish these inventories by the end of 2009 and, as such, has not recognized the effects of liquidating LIFO layers.  In the event the Company is not able to replenish these inventories due to lack of availability or operational reasons, the Company would recognize a non-cash gain of approximately $2.8 million, before income taxes, from the liquidation of LIFO layers based on quarter-end quantities.


Note 4 – Goodwill

The Company recognized an estimated goodwill impairment charge of $18.0 million in the quarter ended December 27, 2008 related to its Mexican Operations, a part of the Plumbing & Refrigeration segment.  An estimate was recorded because the Company did not complete step two of its annual impairment test until the first quarter of 2009.  The impairment resulted from revised projections of future cash flows as well as other estimates and assumptions due to prevailing market conditions.

9


The Company applies a fair value based impairment test to the net book value of goodwill and indefinite-lived intangible assets annually at the beginning of the fourth quarter and, on an interim basis if certain events or circumstances indicate that impairment may have been incurred.  The analysis of potential impairment of goodwill requires a two-step process.  The first step is the estimation of fair value.  If this estimate indicates that impairment potentially exists, the second step is performed to quantify the amount of impairment, if any.  Goodwill impairment exists when the implied fair value of goodwill is less than its carrying value.

The Company uses a discounted cash flow model (DCF model) to estimate the fair value of reporting units based on expected earnings, because there are no observable inputs available (Level 3 hierarchy as defined by Accounting Standards Codification (ASC) 820 Fair Value Measurement & Disclosures (ASC 820)).  Cash flows are projected to equal (i) projected future earnings adjusted for the capital investment required to support operations and depreciation expense for a five-year period plus (ii) a terminal value.  This cash flow stream is discounted to its present value to arrive at a fair value of each reporting unit.  Future earnings are estimated using the Company’s most recent annual projection, applying a growth rate to future periods.  The discount rate used in the DCF model equals the Company’s cost of capital plus a specific reporting unit risk premium.

The results of step one indicated goodwill was impaired at the Company’s Mexican Operations as the estimated fair value was less than the carrying value of the reporting unit.  As such, step two of the goodwill impairment test was performed to determine the actual amount of goodwill impairment.  In this step, the Company was required to allocate the fair value of the reporting unit, as determined in step one, to all the reporting unit’s assets and liabilities in a hypothetical purchase price allocation as if the Company’s Mexican Operations had been acquired on that date.  Upon completion of this step, the Company’s original estimate did not change.

The determination of fair value of the reporting units requires the Company to make significant estimates and assumptions.  Due to the inherent uncertainty involved in making these estimates, actual results could differ materially for those estimates.


Note 5 – Industry Segments

The Company’s reportable segments are Plumbing & Refrigeration and Original Equipment Manufacturer (OEM).  For disclosure purposes, certain operating segments are aggregated into reportable segments.  The Plumbing & Refrigeration segment is composed of Standard Products (SPD), European Operations, and Mexican Operations.  The OEM segment is composed of Industrial Products (IPD), Engineered Products (EPD), and Mueller-Xingrong.  These segments are classified primarily by the markets for their products.  Performance of segments is generally evaluated by their operating income.  Intersegment transactions are generally conducted on an arms-length basis.

SPD manufactures copper tube and fittings, plastic fittings, plastic pipe, and line sets.  These products are manufactured in the U.S.  Outside the U.S., the Company’s European Operations manufacture copper tube, which is sold in Europe and the Middle East.  SPD also imports and resells brass and plastic plumbing valves, malleable iron fittings, faucets, and plumbing specialty products.  Mexican Operations consist of pipe nipple manufacturing and import distribution businesses including product lines of malleable iron fittings and other plumbing specialties.  The European Operations consist of copper tube manufacturing, as noted above, and the import distribution of fittings, valves, and plumbing specialties primarily in the U.K. and Ireland.  The Plumbing & Refrigeration segment’s products are sold primarily to plumbing, refrigeration, and air-conditioning wholesalers, hardware wholesalers and co-ops, and building product retailers.

IPD manufactures brass rod, impact extrusions, and forgings as well as a variety of end products including plumbing brass; automotive components; valves and fittings; and specialty copper, copper-alloy, and aluminum tubing.  EPD manufactures and fabricates valves and assemblies for the refrigeration, air-conditioning, gas appliance, and barbecue grill markets.  Mueller-Xingrong manufactures engineered copper tube primarily for air-conditioning applications.  These products are sold primarily to OEM customers.


10


Summarized segment information is as follows:

 (In thousands)
 
For the Quarter Ended September 26, 2009
 
 
 
Plumbing & Refrigeration Segment
 
 
OEM
Segment
 
 
Corporate and Eliminations
 
 
Total
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Net sales
 
$
240,878
   
$
181,621
   
$
(2,609
)
 
$
419,890
 
                                 
Cost of goods sold
   
199,979
     
156,366
     
(2,306
)
   
354,039
 
Depreciation and amortization
 
 
6,623
     
3,553
     
265
     
10,441
 
Selling, general, and administrative expense
 
 
18,290
     
5,172
     
4,131
     
27,593
 
 
 
 
                         
 
       Operating income
   
15,986
     
16,530
     
(4,699
)
   
27,817
 
                                 
Interest expense
 
 
                       
(2,435
)
Other expense, net
                           
(324
)
 
 
 
                         
 
Income before income taxes
                         
$
25,058
 
 
 
 
                         
 


 (In thousands)
 
For the Quarter Ended September 27, 2008
 
 
 
Plumbing & Refrigeration Segment
 
 
OEM
Segment
 
 
Corporate and Eliminations
 
 
Total
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Net sales
 
$
371,315
 
 
$
299,470
 
 
$
(5,289
)
 
$
665,496
 
                                 
Cost of goods sold
   
313,760
     
279,696
     
(4,987
)
   
588,469
 
Depreciation and amortization
 
 
7,287
 
 
 
3,966
 
 
 
276
 
 
 
11,529
 
Selling, general, and administrative expense
 
 
24,819
 
 
 
5,165
 
 
 
5,690
 
 
 
35,674
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
       Operating income
   
25,449
     
10,643
     
(6,268
)
   
29,824
 
                                 
Interest expense
 
 
 
 
 
 
 
 
 
 
 
 
 
 
(5,050
)
Other income, net
                           
2,573
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Income before income taxes
                         
$
27,347
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 


11


Segment information (continued):

 (In thousands)
 
For the Nine Months Ended September 26, 2009
 
 
 
Plumbing & Refrigeration Segment
 
 
OEM
Segment
 
 
Corporate and Eliminations
 
 
Total
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Net sales
 
$
661,035
 
 
$
459,898
 
 
$
(6,685
)
 
$
1,114,248
 
                                 
Cost of goods sold
   
545,332
     
415,227
     
(5,784
)
   
954,775
 
Depreciation and amortization
 
 
19,829
 
 
 
10,641
 
 
 
806
 
 
 
31,276
 
Selling, general, and administrative expense
 
 
57,675
 
 
 
15,715
 
 
 
15,677
 
 
 
89,067
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
       Operating income
   
38,199
     
18,315
     
(17,384
)
   
39,130
 
                                 
Interest expense
 
 
 
 
 
 
 
 
 
 
 
 
 
 
(7,553
)
Other income, net
                           
688
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Income before income taxes
                         
$
32,265
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 


 (In thousands)
 
For the Nine Months Ended September 27, 2008
 
 
 
Plumbing & Refrigeration Segment
 
 
OEM
Segment
 
 
Corporate and Eliminations
 
 
Total
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Net sales
 
$
1,159,613
 
 
$
979,665
 
 
$
(16,203
)
 
$
2,123,075
 
                                 
Cost of goods sold
   
981,905
     
894,872
     
(15,302
)
   
1,861,475
 
Depreciation and amortization
 
 
21,806
 
 
 
10,884
 
 
 
827
 
 
 
33,517
 
Selling, general, and administrative expense
 
 
69,999
 
 
 
18,729
 
 
 
19,855
 
 
 
108,583
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
       Operating income
   
85,903
     
55,180
     
(21,583
)
   
119,500
 
                                 
Interest expense
 
 
         
 
 
 
 
 
 
 
(15,755
)
Other income, net
                           
9,103
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Income before income taxes
                         
$
112,848
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 


12


Note 6 – Comprehensive Income

Comprehensive income is as follows:

 
 
For the Quarter Ended
 
 
For the Nine Months Ended
 
 
 
September 26, 2009
 
 
September 27, 2008
 
 
September 26, 2009
 
 
September 27, 2008
 
(In thousands)
     
 
 
 
 
 
 
 
 
 
 
 
 
 
Consolidated net income
 
$
18,812
 
 
$
18,925
 
 
$
22,469
 
 
$
74,856
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Other comprehensive income (loss), net of tax:
                               
Foreign currency translation
   
(6,079
)
   
(15,438
)
   
12,011
     
(9,571
)
Net change with respect to derivative instruments and hedging activities
   
331
     
(831
)
   
6,152
     
(453
)
Other, net
   
552
     
868
     
(79
)
   
1,185
 
                                 
Total other comprehensive (loss) income
   
(5,196
)
   
(15,401
)
   
18,084
     
(8,839
)
                                 
Comprehensive income
   
13,616
     
3,524
     
40,553
     
66,017
 
Less: comprehensive income attributable to noncontrolling interest
   
(161
)
   
(663
)
   
(2,234
)
   
(3,793
)
                                 
Comprehensive income attributable to Mueller Industries, Inc.
 
$
13,455
   
$
2,861
   
$
38,319
   
$
62,224
 
                                 


The change in cumulative foreign currency translation adjustment primarily relates to the Company’s investment in foreign subsidiaries and fluctuations in exchange rates between their local currencies and the U.S. dollar.  During the third quarter of 2009, the foreign currency translation adjustment was affected by the decrease in the value of the British pound sterling of approximately 3 percent and the decrease in value of the Mexican peso of approximately 1 percent relative to the U.S. dollar.  These decreases were partially offset by the increase in the value of the Canadian dollar of approximately 6 percent relative to the U.S. dollar during the third quarter of 2009.  During the nine months ended September 26, 2009, the value of the British pound sterling increased approximately 9 percent, the value of the Mexican peso increased approximately 2 percent, and the Canadian dollar increased approximately 12 percent relative to the U.S. dollar.


Note 7 – Debt

During 2009, the Company repurchased and extinguished $0.5 million in principal amount of its 6% Subordinated Debentures for $0.4 million, resulting in a gain of $0.1 million for the period.

On July 3, 2009, Mueller-Xingrong’s secured revolving credit facility (the JV Facility) with an availability of RMB 425 million, or approximately $62.2 million, became due.  All amounts outstanding under the JV Facility were repaid in full on that date with available cash on hand.  On July 18, 2009, Mueller-Xingrong entered into a new credit agreement (the JV Credit Agreement) with a syndicate of four banks establishing a secured RMB 267 million, or approximately $39.1 million, revolving credit facility with a maturity date of July 18, 2010.  All other terms of the new JV Credit Agreement were substantially equivalent to the previous JV Facility.


13


Note 8 – Employee Benefits

The Company sponsors several qualified and nonqualified pension plans and other postretirement benefit plans for certain of its employees.  The components of net periodic benefit cost (income) are as follows:

 
 
For the Quarter Ended
 
 
For the Nine Months Ended
 
 
 
September 26, 2009
 
 
September 27, 2008
 
 
September 26, 2009
 
 
September 27, 2008
 
(In thousands)
     
       
Pension benefits:
 
 
 
 
 
 
 
 
 
 
 
 
Service cost
 
$
274
 
 
$
529
 
 
$
835
 
 
$
1,776
 
Interest cost
   
2,221
     
2,548
     
6,881
     
8,515
 
Expected return on plan assets
   
(2,878
)
   
(3,744
)
   
(8,622
)
   
(12,499
)
Amortization of prior service cost
   
76
     
77
     
229
     
256
 
Amortization of net loss
   
122
     
51
     
658
     
180
 
                                 
Net periodic benefit income
 
$
(185
)  
$
(539
)
 
$
(19
)
 
$
(1,772
)
                                 
Other benefits:
                               
Service cost
 
$
59
   
$
74
   
$
176
   
$
237
 
Interest cost
   
302
     
326
     
905
     
1,081
 
Amortization of prior service cost
   
1
     
1
     
2
     
2
 
Amortization of net loss
   
41
     
54
     
125
     
180
 
                                 
Net periodic benefit cost
 
$
403
   
$
455
   
$
1,208
   
$
1,500
 
                                 

During 2009, the Company executed a Deed of Amendment (the Amendment) which froze the accrual of future benefits related to its U.K. pension plan.  Pursuant to U.K. law, past service accruals will be adjusted for the effects of inflation after the execution of the Amendment.  The Amendment had no material impact on the Company’s results of operations.

The Company anticipates contributions to its pension plans for 2009 to be approximately $1.2 million.  During the first nine months of 2009, contributions of approximately $1.0 million have been made to certain pension plans.


Note 9 – Income Taxes

The Company’s effective tax rate for the third quarter of 2009 was 25 percent compared with 31 percent for the same period last year.  Factors that explain the difference between the effective tax rate and what would be computed using the U.S. federal statutory tax rate for the third quarter of 2009 were reductions related to tax contingency changes of $1.7 million, return-to-provision adjustments of $0.8 million, the effect of foreign statutory rates different from U.S. and other foreign adjustments of $0.4 million, the U.S. production activities deduction of $0.4 million, and other adjustments of $0.3 million.  These items were partially offset by the provision for state income taxes, net of the federal benefit, of $1.1 million.

The Company’s effective tax rate for the first nine months of 2009 was 30 percent compared with 34 percent for the same period last year.  Factors that explain the difference between the effective tax rate and what would be computed using the U.S. federal statutory tax rate for the first nine months of 2009 were changes to tax contingencies of $1.3 million, the U.S. production activities deduction of $0.5 million, return-to-provision adjustments of $0.4 million, the effect of foreign statutory rates different from U.S. and other foreign adjustments of $0.4 million, and other adjustments of $0.7 million.  These items were partially offset by the provision for state income taxes, net of the federal benefit, of $1.5 million and valuation allowance changes of $0.3 million.  The change in the valuation allowance for the first nine months of 2009 included the addition of a valuation allowance of $3.0 million, or 8 cents per diluted share, due to the expectation that a foreign deferred tax asset will not be realized.  This expense was partially offset by the reduction of a valuation allowance of $2.3 million, or 6 cents per diluted share, due to an increase in the expected future realization of a state deferred tax asset, and the net reduction of a valuation allowance of $0.4 million related to a federal deferred tax asset.

14

 
The benefit of $1.3 million recognized during the first nine months of 2009 for changes in tax contingencies included a reduction for the expiration of statutes of $2.0 million.  This amount was partially offset by other adjustments totaling $0.7 million.  Total unrecognized tax benefits at the end of the first nine months were $4.2 million, without consideration of any applicable federal benefit, and this amount includes $0.9 million of accrued interest.  The Company includes interest and penalties related to income tax matters as a component of income tax expense.  All of the $4.2 million would impact the effective tax rate, if recognized.  Due to ongoing audits and potential lapses of statutes of limitations in various jurisdictions, it is reasonably possible that this reserve may change in the next twelve months by a range of zero dollars to $2.8 million.

The Company files a consolidated U.S. federal income tax return and files numerous consolidated and separate income tax returns in many state, local, and foreign jurisdictions.  The Company is no longer subject to U.S. federal income tax examinations for years before 2006 and with few exceptions is no longer subject to state, local, or foreign income tax examinations by tax authorities for years before 2004.  The Internal Revenue Service has concluded its examination of the Company’s 2005 and 2006 consolidated U.S. federal income tax returns, the results of which were immaterial to the Company.  The Internal Revenue Service is currently examining the Company’s 2007 consolidated U.S. federal income tax return, as well as a federal return of an entity acquired by the Company.  Additionally, various state and foreign taxing authorities are currently examining a number of the Company’s state and foreign income tax returns for years from 2005 forward.  The results of these examinations are not expected to have a material impact on the Company’s financial position or results of operations.


Note 10 – Other (Expense) Income, Net

 
 
For the Quarter Ended
 
 
For the Nine Months Ended
 
 
 
September 26, 2009
 
 
September 27, 2008
 
 
September 26, 2009
 
 
September 27, 2008
 
(In thousands)
     
 
 
 
 
 
 
 
 
 
 
 
 
 
Interest income
 
$
242
 
 
$
2,023
 
 
$
1,023
 
 
$
6,116
 
Gain on early retirement of debt
   
     
     
128
     
2,482
 
(Loss) gain on disposal of properties, net
   
(715
)
   
35
     
(975
)
   
(306
)
Environmental expense, non-operating properties
   
(32
)
   
(126
)
   
(360
)
   
(396
)
Other
   
181
     
641
     
872
     
1,207
 
                                 
Other (expense) income, net
 
$
(324
)
 
$
2,573
   
$
688
   
$
9,103
 
                                 


Note 11 – Derivative Instruments and Hedging Activities

Copper and brass represent the largest component of the Company’s variable costs of production.  The cost of these materials is subject to global market fluctuations caused by factors beyond the Company’s control.  The Company occasionally enters into forward fixed-price arrangements with certain customers; the risk of these arrangements is generally managed with commodity futures contracts.  The Company accounts for these futures contracts in accordance with ASC 815 Derivatives and Hedging (ASC 815).  These futures contracts have been designated as cash flow hedges.  The fair value of open futures contracts are recognized as a component of accumulated other comprehensive income until the position is closed which corresponds to the period when the related hedged transaction is recognized in earnings.  Should these contracts no longer meet hedge criteria in accordance with ASC 815, either through lack of effectiveness or because the hedged transaction is no longer probable of occurring, all deferred gains and losses related to the hedge will be immediately reclassified from accumulated other comprehensive income into earnings.  In the next twelve months, the Company will reclassify into earnings realized gains or losses of cash flow hedges; at September 26, 2009, the net fair value of these contracts was approximately a $457 thousand gain.

15

 
At September 26, 2009, the Company held open futures contracts to purchase approximately $4.8 million of copper over the next seven months related to fixed price sales orders.  The fair value of those futures contracts was a $601 thousand gain position, which was determined by obtaining quoted market prices (Level 1 hierarchy as defined by ASC 820).  The Company does not offset fair value of amounts for derivative instruments and fair value amounts recognized for the right to reclaim cash collateral.  At September 26, 2009, the Company had recorded restricted cash of $832 thousand related to open futures contracts.

Derivative instruments designated as hedging instruments under ASC 815 are reflected in the Condensed Consolidated Balance Sheets as follows:

 
September 26, 2009
 
 
Location
 
Fair value
 
(In thousands)
   
           
Commodity contracts
Other current assets:
Gain positions
 
$
649
 
Commodity contracts
 
Loss positions
   
48
 
Commodity contracts
Other current liabilities:
Gain positions
   
2
 
Commodity contracts
 
Loss positions
   
2
 
           

The following tables summarize activities related to the Company’s derivative instruments, classified as cash flow hedges in accordance with ASC 815:

 
Gain (Loss) Recognized in Accumulated OCI (Effective Portion), Net of Tax
 
   
For the Quarter Ended
   
For the Nine Months Ended
 
 
 
September 26, 2009
 
 
September 26, 2009
 
(In thousands)
   
 
 
 
 
 
 
 
Commodity contracts (1)
 
$
1,357
   
$
3,732
 
                 
(1) Includes $345 thousand and $968 thousand attributable to noncontrolling interest for the quarter and nine months ended September 26, 2009, respectively.
 


 
(Gain) Loss Reclassified from Accumulated OCI into Income (Effective Portion), Net of Tax
 
     
For the Quarter Ended
   
For the Nine Months Ended
 
 
Location
 
September 26, 2009
 
 
September 26, 2009
 
(In thousands)
   
 
 
 
 
 
 
 
 
Commodity contracts
Cost of goods sold
 
$
(1,026
)
 
$
2,420
 
                   
   

The Company enters into futures contracts that closely match the terms of the underlying transactions.  As a result, the ineffective portion of the open hedge contracts at September 26, 2009 is not material to the Condensed Consolidated Statements of Income.

16

 
Note 12 Other Current Liabilities
 
Included in other current liabilities were accrued discounts and allowances of $33.8 million at September 26, 2009 and $39.2 million at December 27, 2008, and taxes payable of $9.7 million at September 26, 2009 and $9.1 million at December 27, 2008.
 
 
Note 13 – Fair Value of Financial Instruments

The carrying amounts for cash and cash equivalents, accounts receivable, and accounts payable approximate fair value due to the short-term maturity of these instruments.  At September 26, 2009 and December 27, 2008, the fair value of the Company’s debt was estimated at $161.7 million and $158.7 million, respectively, primarily using market yields and taking into consideration the underlying terms of the debt.  Such fair value was less than the carrying value of debt at September 26, 2009 and December 27, 2008 by $8.9 million and $24.2 million, respectively.


Note 14 – Recently Issued Accounting Standards

Effective July 1, 2009, the Company adopted the Financial Accounting Standards Board (FASB) ASC 105-10, Generally Accepted Accounting Principles – Overall (ASC 105-10).  ASC 105-10 establishes the FASB Accounting Standards Codification (the Codification) as the source of authoritative accounting principles recognized by the FASB to be applied by nongovernmental entities in the preparation of financial statements in conformity with U.S. generally accepted accounting principles (GAAP).  Rules and interpretive releases of the Securities and Exchange Commission (SEC) under authority of federal securities laws are also sources of authoritative U.S. GAAP for SEC registrants.  All guidance contained in the Codification carries an equal level of authority.  The Codification superseded all existing non-SEC accounting and reporting standards.  All other non-grandfathered, non-SEC accounting literature not included in the Codification is non-authoritative.  The FASB will not issue new standards in the form of Statements, FASB Staff Positions or Emerging Issues Task Force Abstracts.  Instead, it will issue Accounting Standards Updates (ASUs).  The FASB will not consider ASUs as authoritative in their own right.  ASUs will serve only to update the Codification, provide background information about the guidance and provide the bases for conclusions on the change(s) in the Codification.  References made to FASB guidance throughout this document have been updated for the Codification.

In December 2007, the FASB issued updated guidance for accounting and reporting of noncontrolling interests in financial statements, which is included in ASC 810-10, Consolidation – Overall.  The updated guidance in ASC 810-10 requires (i) that noncontrolling (minority) interests be reported as a component of stockholders’ equity, (ii) that net income attributable to the parent and the noncontrolling interest be separately identified in the Consolidated Statements of Income, (iii) that changes in a parent’s ownership interest while the parent retains the controlling interest be accounted for as equity transactions, (iv) that any retained noncontrolling equity investment upon the deconsolidation of a subsidiary be initially measured at fair value, and (v) that sufficient disclosures are provided that clearly identify and distinguish between the interests of the parent and the interests of the noncontrolling owners.  The Company adopted the updated guidance in ASC 810-10 in the first quarter of 2009.  As a result of the adoption, the Company has reported noncontrolling interests as a component of equity in the Condensed Consolidated Balance Sheets and the net income or loss attributable to noncontrolling interests has been separately identified in the Condensed Consolidated Statements of Income.  The prior periods presented have also been reclassified to conform to the current classification required by ASC 810-10.

In December 2008, the FASB issued updated guidance related to employers’ disclosures regarding postretirement benefit plan assets, which is included in ASC 715-20, Defined Benefit Plans.  ASC 715-20 provides additional guidance on employers’ disclosures about plan assets of a defined benefit pension or other postretirement plan.  This updated guidance is effective for financial statements issued for fiscal years ending after December 15, 2009.  The adoption of this updated guidance will increase the disclosures in the Notes to the Consolidated Financial Statements related to the assets of the Company’s defined benefit pension plans.
 
During the second quarter of 2009, the Company adopted FASB ASC 855-10, Subsequent Events – Overall (ASC 855-10).  ASC 855-10 establishes standards for accounting for and disclosing subsequent events (events which occur after the balance sheet date but before financial statements are issued or are available to be issued).  ASC 855-10 requires an entity to disclose the date subsequent events were evaluated and whether that evaluation took place on the date financial statements were issued or were available to be issued.  The adoption of ASC 855-10 did not have a material impact on the Company’s financial condition or results of operations.  For the quarterly period ended September 26, 2009, the Company has considered subsequent events through October 21, 2009, which is the date its Condensed Consolidated Financial Statements were filed with the SEC on Form 10-Q.
 
17


Item 2. Management’s Discussion and Analysis of Financial Condition and Results of Operations

General Overview

The Company is a leading manufacturer of copper, brass, plastic, and aluminum products.  The range of these products is broad:  copper tube and fittings; brass and copper alloy rod, bar, and shapes; aluminum and brass forgings; aluminum and copper impact extrusions; plastic pipe, fittings and valves; refrigeration valves and fittings; fabricated tubular products; and steel nipples.  The Company also resells imported brass and plastic plumbing valves, malleable iron fittings, faucets and plumbing specialty products.  The Company's operations are located throughout the United States, and in Canada, Mexico, Great Britain, and China.

The Company's businesses are aggregated into two reportable segments: the Plumbing & Refrigeration segment and the OEM segment.  For disclosure purposes, certain operating segments are aggregated into reportable segments.  The Plumbing & Refrigeration segment is composed of the Standard Products Division (SPD), European Operations, and Mexican Operations.  The OEM segment is composed of the Industrial Products Division (IPD), Engineered Products Division (EPD), and Mueller-Xingrong, the Company’s Chinese joint venture.  Certain administrative expenses and expenses related primarily to retiree benefits at inactive operations are combined into the Corporate and Eliminations classification.  These reportable segments are described in more detail below.

SPD manufactures and sells copper tube, copper and plastic fittings, plastic pipe, line sets, and valves in North America and sources products for import distribution in North America.  European Operations manufactures copper tube in Europe, which is sold in Europe and the Middle East; activities also include import distribution in the U.K. and Ireland.  Mexican Operations include pipe nipple manufacturing and import distribution businesses including product lines of malleable iron fittings and other plumbing specialties.  The Plumbing & Refrigeration segment sells products to wholesalers in the HVAC (heating, ventilation, and air-conditioning), plumbing, and refrigeration markets, to distributors to the manufactured housing and recreational vehicle industries, and to building material retailers.

The OEM segment manufactures and sells brass and copper alloy rod, bar, and shapes; aluminum and brass forgings; aluminum and copper impact extrusions; refrigeration valves and fittings; fabricated tubular products; and gas valves and assemblies.  Mueller-Xingrong manufactures engineered copper tube for refrigeration applications; these products are sold primarily to OEM’s located in China.  The OEM segment sells its products primarily to original equipment manufacturers, many of which are in the HVAC, plumbing, and refrigeration markets.

New housing starts and commercial construction are important determinants of the Company's sales to the HVAC, refrigeration, and plumbing markets because the principal end use of a significant portion of the Company's products is in the construction of single and multi-family housing and commercial buildings.  Repairs and remodeling projects are also important factors affecting the underlying demand for these products.

The majority of the Company’s manufacturing facilities operated at significantly below capacity during 2008 and have continued to do so during the nine months ended September 26, 2009.  This is due to the reduced demand for the Company’s products arising from the continued decline in general economic conditions in the U.S. and in foreign markets that the Company serves.  The U.S. housing and residential construction market has been adversely affected in the current economic downturn.  According to the U.S. Census Bureau, new housing starts were 431 thousand in the nine months ended September 26, 2009, which is a 43 percent decrease from the same period in the prior year.  The September 2009 seasonally adjusted annual rate of new housing starts was 590 thousand, representing a 28 percent decline from the September 2008 rate.  While commercial construction has been more stable, it also has begun to decline.  According to the U.S. Census Bureau, the August 2009 seasonally adjusted annual rate of Nonresidential Value of Construction Put in Place was $684.5 billion of which $372.6 billion was private; this is a decrease compared with $718.2 billion and $416.2 billion, respectively, at August 2008.  Business conditions in the U.S. automotive industry have also been exceptionally difficult in the recent economic downturn, which has also affected the demand for various products in the Company’s OEM segment.  These conditions have significantly affected the demand for virtually all of the Company’s core products.


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Profitability of certain of the Company's product lines depends upon the "spreads" between the cost of raw material and the selling prices of its completed products.  The open market prices for copper cathode and scrap, for example, influence the selling price of copper tubing, a principal product manufactured by the Company.  The Company attempts to minimize the effects on profitability from fluctuations in material costs by passing through these costs to its customers.  The Company’s earnings and cash flow are dependent upon these spreads that fluctuate based upon market conditions.

Earnings and profitability are also impacted by unit volumes that are subject to market trends such as substitute products and imports, and market share.  Plastic plumbing systems are the primary substitute product; these products represent an increasing share of consumption.  U.S. consumption of copper tubing is still predominantly supplied by U.S. manufacturers, although imports from Mexico and China are significant.  Brass rod consumption in the U.S. has steadily declined over the past five years, due to the outsourcing of many manufactured products as well as the current economic conditions.


Results of Operations

Third Quarter 2009 compared with Third Quarter 2008

During the third quarter of 2009, the Company’s net sales were $419.9 million, which compares with net sales of $665.5 million over the same period of 2008.  The decrease was due to reduced unit sales volume across the majority of the Company’s product lines as a result of reduced demand arising from current economic conditions.  Selling prices have also decreased due to the decreased average costs of raw materials during the period, which are generally passed on to customers.  The Comex average price of copper, the Company’s principal raw material, was $2.67 per pound in the third quarter of 2009, compared with $3.45 in the same period of 2008.

Cost of goods sold decreased from $588.5 million in the third quarter of 2008 to $354.0 million in the same period of 2009.  The decrease was primarily due to decreased sales volume, lower average costs of raw materials, and reduced aggregate conversion costs as a result of lower production levels.  Additionally, included in cost of goods sold for the third quarter of 2008 was a charge for the write-down of certain inventories totaling $3.3 million resulting primarily from the open market price of copper falling below the inventories’ net book value.  Depreciation and amortization decreased to $10.4 million in the third quarter of 2009 from $11.5 million in the third quarter of 2008 due to several assets becoming fully depreciated during 2008.  Selling, general, and administrative expense was $27.6 million for the third quarter of 2009 compared with $35.7 million for the same period of 2008.  The decrease was primarily due to decreased employment costs resulting from reduced headcount, reduced management incentive compensation, and reductions in sales and distribution expenses resulting from lower sales volume.  Total headcount has declined from approximately 4,643 employees in September 2008 to approximately 3,593 employees in September 2009.

Interest expense for the third quarter of 2009 totaled $2.4 million, compared with $5.1 million for the same period of 2008.  The decrease was primarily due to lower interest expense following the early extinguishment of a portion of the Company’s 6% Subordinated Debentures in 2008 and 2009.  Other (expense) income, net was $0.3 million expense for the third quarter of 2009 compared with $2.6 million income for the same period of 2008.  The change from the prior year was primarily due to decreased interest income resulting from lower interest rates.

The Company’s effective tax rate for the third quarter of 2009 was 25 percent compared with 31 percent for the same period last year.  Factors that explain the difference between the effective tax rate and what would be computed using the U.S. federal statutory tax rate for the third quarter of 2009 were reductions related to tax contingency changes of $1.7 million, return-to-provision adjustments of $0.8 million, the effect of foreign statutory rates different from U.S. and other foreign adjustments of $0.4 million, the U.S. production activities deduction of $0.4 million, and other adjustments of $0.3 million.  These items were partially offset by the provision for state income taxes, net of the federal benefit, of $1.1 million.


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Plumbing & Refrigeration Segment

Net sales by the Plumbing and Refrigeration segment were $240.9 million in the third quarter of 2009 which is approximately a 35 percent decrease from $371.3 million for the same period in 2008.  The decrease was due to decreased sales volume in the majority of the segment’s product lines as a result of weak demand arising from general economic conditions and decreased selling prices resulting from lower average raw material costs.  Other factors adversely affecting the segment’s sales volumes included production losses resulting from a fire at the European copper tube operation in November 2008 and an explosion at the Fulton, Mississippi copper tube mill in July 2009.  Of the $130.4 million decrease in net sales, approximately $73.9 million was attributable to lower unit volume and $41.2 million was due to lower selling prices in the segment’s core product lines consisting primarily of copper tube, line sets, and fittings.  Cost of goods sold decreased from $313.8 million in the third quarter of 2008 to $200.0 million in the third quarter of 2009.  This decrease resulted from lower sales volume, decreased raw material costs, and reduced aggregate conversion costs from reductions in production levels.  Also included in cost of goods sold for the third quarter of 2008 was a charge of $2.4 million to write down certain inventories to the lower of cost or market.  Depreciation and amortization decreased to $6.6 million in the third quarter of 2009 from $7.3 million in the same period of 2008 due to several production assets becoming fully depreciated during 2008.  Selling, general, and administrative expense decreased to $18.3 million in the third quarter of 2009 from $24.8 million in the third quarter of 2008.  This decrease was primarily due to decreased employment costs from headcount reductions and lower aggregate sales and distribution expense resulting from lower unit sales volume.  Operating income for the segment decreased from $25.4 million in the third quarter of 2008 to $16.0 million in the third quarter of 2009 due primarily to lower sales volume and decreased unit spreads in copper tube, partially offset by savings from reduced employment costs.

OEM Segment

Net sales for the OEM segment declined approximately 39 percent to $181.6 million in the third quarter of 2009 from $299.5 million in the third quarter of 2008.  The decrease was due primarily to lower sales volume and lower selling prices resulting from lower average costs of raw materials.  Of the $117.9 million decrease in net sales, approximately $64.1 million was attributable to lower unit volume and $43.3 million was due to lower selling prices in the segment’s core product lines consisting primarily of brass rod, forgings, and commercial tube.  Cost of goods sold decreased from $279.7 million in the third quarter 2008 to $156.4 million in the third quarter of 2009.  The decrease was due primarily to lower sales volume, lower raw material costs, and lower aggregate conversion costs resulting from reductions in production levels.  Also included in cost of goods sold for the third quarter of 2008 was a charge of $0.9 million to write down certain inventories to the lower of cost or market.  Depreciation and amortization in the third quarter of 2009 remained relatively consistent with the same period in 2008.  Selling, general, and administrative expense also remained consistent in the third quarter of 2009 compared with the same period in 2008; however, this was a function of lower employment costs from reduced headcounts offset by increased pension costs resulting from reduced investment returns.  Operating income for the segment increased from $10.6 million in the third quarter of 2008 to $16.5 million in the third quarter of 2009 due primarily to improved unit spreads, especially in the segment’s brass rod operations, and decreased employment costs, partially offset by reduced sales volumes.

Nine Months Ended September 26, 2009 compared with Nine Months Ended September 27, 2008

During the nine months ended September 26, 2009, the Company’s net sales were $1.11 billion, which compares with net sales of $2.12 billion over the same period of 2008.  The decrease was due to reduced unit sales volume across the majority of the Company’s product lines as a result of reduced demand arising from current economic conditions.  Selling prices have decreased due to the decreased average costs of raw materials during the period, which are generally passed on to customers.  The Comex average price of copper was $2.13 per pound in the first nine months of 2009, compared with $3.59 in the same period of 2008.

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Cost of goods sold decreased from $1.86 billion in the first nine months of 2008 to $954.8 million in the same period of 2009.  The decrease was primarily due to decreased sales volume, lower average costs of raw materials, and reduced aggregate conversion costs as a result of reduced production levels.  Additionally, included in cost of goods sold for the nine-month period ended September 27, 2008 was a charge for the write-down of certain inventories totaling $3.3 million resulting primarily from the open market price of copper falling below the inventories’ net book value.  Depreciation and amortization decreased to $31.3 million for the nine months ended September 26, 2009 from $33.5 million for the same period of 2008 due to several assets becoming fully depreciated during 2008.  Selling, general, and administrative expense was $89.1 million for the first nine months of 2009 compared with $108.6 million for the same period of 2008.  The decrease was primarily due to decreased employment costs resulting from reduced headcount, reduced management incentive compensation, and reductions in sales and distribution expenses resulting from lower sales volume.  Total headcount has declined from approximately 4,643 employees in September 2008 to approximately 3,593 employees in September 2009.

Interest expense for the nine months ended September 26, 2009 totaled $7.6 million, compared with $15.8 million for the same period of 2008.  The decrease was attributable to lower interest expense following the early extinguishment of a portion of the Company’s 6% Subordinated Debentures in 2008 and 2009.  Other income, net was $0.7 million for the nine months ended September 26, 2009 compared with $9.1 million for the same period of 2008.  The current year decrease was primarily due to decreased interest income resulting from lower interest rates.

The Company’s effective tax rate for the first nine months of 2009 was 30 percent compared with 34 percent for the same period last year.  Factors that explain the difference between the effective tax rate and what would be computed using the U.S. federal statutory tax rate for the first nine months of 2009 were changes to tax contingencies of $1.3 million, the U.S. production activities deduction of $0.5 million, return-to-provision adjustments of $0.4 million, the effect of foreign statutory rates different from U.S. and other foreign adjustments of $0.4 million, and other adjustments of $0.7 million.  These items were partially offset by the provision for state income taxes, net of the federal benefit, of $1.5 million and valuation allowance changes of $0.3 million.  The change in the valuation allowance for the first nine months of 2009 included the addition of a valuation allowance of $3.0 million, or 8 cents per diluted share, due to the expectation that a foreign deferred tax asset will not be realized.  This expense was partially offset by the reduction of a valuation allowance of $2.3 million, or 6 cents per diluted share, due to an increase in the expected future realization of a state deferred tax asset, and the net reduction of a valuation allowance of $0.4 million related to a federal deferred tax asset.

Plumbing & Refrigeration Segment

Net sales by the Plumbing and Refrigeration segment were $661.0 million in the first nine months of 2009, which is approximately a 43 percent decrease from $1.16 billion for the same period in 2008.  The decrease was due to decreased sales volume in the majority of the segment’s product lines as a result of weak demand stemming from current economic conditions and decreased selling prices resulting from lower average raw material costs.  Other factors adversely affecting the segment’s sales volumes include production losses resulting from a fire at the European copper tube operation in November 2008 and an explosion at the Fulton, Mississippi copper tube mill in July 2009.  Of the $498.6 million decrease in net sales, approximately $213.2 million was attributable to lower unit volume and $231.6 million was due to lower selling prices in the segment’s core product lines consisting primarily of copper tube, line sets, and fittings.  Cost of goods sold decreased from $981.9 million in the first nine months of 2008 to $545.3 million in the first nine months of 2009.  This decrease resulted from lower sales volume, decreased raw material costs, and reduced aggregate conversion costs from reductions in production levels.  This decrease was partially offset by a provision of $2.4 million, or 4 cents per diluted share after tax, as a result of additional loss contingencies that management deemed to become probable and estimable during the first nine months of 2009.  Also included in cost of goods sold for the nine months ended September 27, 2008 was a charge of $2.4 million to write down certain inventories to the lower of cost or market.  Depreciation and amortization decreased to $19.8 million in the nine months ended September 26, 2009 from $21.8 million in the same period of 2008 due to several production assets becoming fully depreciated during 2008.  Selling, general, and administrative expense decreased to $57.7 million in the first nine months of 2009 from $70.0 million in the same period of 2008.  This decrease was primarily due to decreased employment costs from headcount reductions and lower aggregate sales and distribution expense resulting from lower unit sales volume.  Operating income for the segment decreased from $85.9 million in the first nine months of 2008 to $38.2 million in the first nine months of 2009 due primarily to lower sales volume and decreased unit spreads in copper tube, partially offset by improved unit spreads in other core products and reduced employment costs.


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OEM Segment

Net sales for the OEM segment declined approximately 53 percent to $459.9 million in the nine months ended September 26, 2009 from $979.7 million in same period of 2008.  The decrease was due primarily to lower sales volume and lower selling prices resulting from lower average costs of raw materials.  Of the $519.8 million decrease in net sales, approximately $351.7 million was attributable to lower unit volume and $134.3 million was due to lower selling prices in the segment’s core product lines consisting primarily of brass rod, forgings, and commercial tube.  Cost of goods sold decreased from $894.9 million in the first nine months of 2008 to $415.2 million in the same period of 2009.  The decrease was due primarily to lower sales volume, lower raw material costs, and lower aggregate conversion costs resulting from reductions in production levels.  Also included in cost of goods sold for the nine months ended September 27, 2008 was a charge of $0.9 million to write down certain inventories to the lower of cost or market.  Depreciation and amortization remained relatively consistent.  Selling, general, and administrative expense decreased from $18.7 million for the nine months ended September 27, 2008 to $15.7 million in same period of 2009 due primarily to reduced bad debt expense and decreased employment costs associated with headcount reductions.  Operating income for the segment decreased from $55.2 million in the first nine months of 2008 to $18.3 million in the first nine months of 2009 due primarily to lower sales volumes partially offset by improved unit spreads at our brass rod operations and reduced employment costs.

Liquidity and Capital Resources

Cash provided by operating activities during the nine months ended September 26, 2009 totaled $84.4 million; which was primarily attributable to net income plus depreciation and amortization and decreased inventories, partially offset by increased receivables and decreased current liabilities.  Fluctuations in the cost of copper and other raw materials affect the Company’s liquidity.  Changes in material costs directly impact components of working capital, primarily inventories and accounts receivable.  During the nine months ended September 26, 2009, the average Comex copper price was approximately $2.13 per pound, which represented a 41 percent decrease over the average price for the same period in 2008.  This decrease in the price of cathode has also resulted in sharp decreases in the open market price for copper scrap and, to a lesser extent, the price of brass scrap.  However, during the third quarter of 2009, the average cost of copper increased to $2.67 per pound from the average of the previous two quarters of 2009 of $1.86 per pound, which has affected the investment in working capital.

During the first nine months of 2009, cash provided by investing activities totaled $2.4 million, which consisted of net reductions to restricted cash deposits of $12.8 million and proceeds from sales of properties of $0.6 million, partially offset by capital expenditures of $11.0 million.  Cash used in financing activities during the first nine months of 2009 totaled $16.4 million, which primarily consisted of (i) the net reduction in Mueller-Xingrong’s working capital debt facility of $11.8 million, (ii) dividends paid to the Company’s stockholders of $11.2 million, and (iii) dividends paid by Mueller-Xingrong to its noncontrolling stockholders of $1.4 million.  These amounts were partially offset by proceeds of $8.7 million from the issuance of shares related to stock options exercised during the period.

The Company has a $200 million unsecured line-of-credit (Credit Facility) which expires in December 2011.  At September 26, 2009, the Company had no borrowings against the Credit Facility.  The Credit Facility backed approximately $9.9 million in letters of credit at the end of the third quarter of 2009.  As of September 26, 2009, the Company’s total debt was $170.6 million or 18.8 percent of its total capitalization (excluding noncontrolling interest).  During 2009, the Company purchased and extinguished $0.5 million of its 6% Subordinated Debentures for $0.4 million, resulting in a gain of $0.1 million for the period.

On July 3, 2009, Mueller-Xingrong’s secured revolving credit facility (the JV Facility) with an availability of RMB 425 million, or approximately $62.2 million, became due.  All amounts outstanding under the JV Facility were repaid in full on that date with available cash on hand.  On July 18, 2009, Mueller-Xingrong entered into a new credit agreement (the JV Credit Agreement) with a syndicate of four banks establishing a secured RMB 267 million, or approximately $39.1 million, revolving credit facility with a maturity date of July 18, 2010.  All other terms of the new JV Credit Agreement were substantially equivalent to the previous JV Facility.


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Covenants contained in the Company’s financing obligations require, among other things, the maintenance of minimum levels of tangible net worth and the satisfaction of certain minimum financial ratios.  As of September 26, 2009, the Company was in compliance with all of its debt covenants.

The Company declared and paid a regular quarterly cash dividend of ten cents per common share in each of the first three quarters of 2009.  Payment of dividends in the future is dependent upon the Company’s financial condition, cash flows, capital requirements, earnings, and other factors.  On November 1, 2009, the Company will pay approximately $4.4 million in interest on the Debentures that remain outstanding.

Management believes that cash provided by operations and currently available cash of $353.9 million will be adequate to meet the Company’s normal future capital expenditures and operational needs.  The Company’s current ratio was 4.4 to 1 at September 26, 2009.

The Company’s Board of Directors has extended, until October 2010, its authorization to repurchase up to ten million shares of the Company’s common stock through open market transactions or through privately negotiated transactions.  The Company has no obligation to repurchase any shares and may cancel, suspend, or extend the time period for the repurchase of shares at any time.  Any repurchases will be funded primarily through existing cash and cash from operations.  The Company may hold any shares repurchased in treasury or use a portion of the repurchased shares for employee benefit plans, as well as for other corporate purposes.  From its initial authorization in 1999 through September 26, 2009, the Company had repurchased approximately 2.4 million shares under this authorization.  In addition, the Company may repurchase portions of its 6% Subordinated Debentures through open market transactions or through privately negotiated transactions.

There have been no significant changes in the Company’s contractual cash obligations reported at December 27, 2008.


Item 3. Quantitative and Qualitative Disclosures About Market Risk

The Company is exposed to market risk from changes in raw material and energy costs, interest rates, and foreign currency exchange rates.  To reduce such risks, the Company may periodically use financial instruments.  All hedging transactions are authorized and executed pursuant to policies and procedures.  The Company does not buy or sell financial instruments for trading purposes.

Cost and Availability of Raw Materials and Energy

Copper and brass represent the largest component of the Company’s variable costs of production.  The cost of these materials is subject to global market fluctuations caused by factors beyond the Company’s control.  Significant increases in the cost of metal, to the extent not reflected in prices for the Company’s finished products, or the lack of availability could materially and adversely affect the Company’s business, results of operations and financial condition.

The Company occasionally enters into future fixed-price arrangements with certain customers.  The Company may utilize futures contracts to hedge risks